Important Information – Quick Reference
We strongly urge that you read the information provided in pages referred hereunder which will help in road safety and prevent inconvenience
1
Warranty Coverage...............................................................................................................................................
Refer WSIG* (P.g. 9)
2
Schedule Service (Free/Paid)...........................................................................................................................
Refer WSIG* (P.g. 18)
3
Maintenance Schedule Chart...........................................................................................................................
Refer WSIG* (P.g. 20)
4
Lubricants and Capacities ...........................................................................................................................
Refer WSIG* (P.g. 22)
5
Location Of Vehicle Identification Number (VIN)......................................................................................
Refer (P.g. 2-9)
6
Location Of Fuse Box And Fuse Details........................................................................................................
Refer (P.g. 2-1)
7
Changing A Flat Tyre.............................................................................................................................................
Refer (P.g. 2-4)
8
Understanding The Warning Lamps.............................................................................................................
Refer (P.g. 4-8)
9
Use Of Seats Belts ......................................................................................................
Refer (P.g. 6-4)
11
Driving Through Water.......................................................................................................................................
Refer (P.g. 10-6)
12
Opening And Closing The Hood/Bonnet.....................................................................................................
Refer (P.g. 14-4)
13
Location Of Battery And Its Maintenance..................................................................................................
Refer (P.g. 14-6/P.g. 14-14)
 
*Warranty & Service Information Guide
 
1 INTRODUCTION AND SAFETY PRECAUTIONS
1.1 Introduction
Dear Customer,
Congratulations on purchasing Mahindra Bolero MaXX PIK-UP
Your vehicle has been designed to provide years of safe and dependable service, as long as it is used and maintained in accordance with the instructions provided in this manual.
All persons who will use and/or maintain this vehicle must read, understand and follow all warnings and instructions provided in this manual. This Owner's Manual should be considered an integral part of the vehicle and should remain with the vehicle. However, nothing in this manual, and none of the safety devices installed in the vehicle, are a substitute for careful operation and common sense. Always make sure that your vehicle is in optimum working order, and take note of the road and weather conditions under which you are using your vehicle.
If you have any questions concerning the proper use or maintenance of your vehicle, please call your Mahindra Authorised Dealer.
Alternatively you can contact Mahindra at,
•  1800-209-6006 (Toll free)
•  customercare@mahindra.com
We extend our best wishes for safe and pleasurable motoring.
Sincerely,
MAHINDRA & MAHINDRA LTD
1.2 Safety Symbols
Carefully read, understand and follow the safety symbols/ instructions given in this manual.
Legend of the Symbols
To emphasize information and procedures regarding safety, use, maintenance, etc., the following symbols are used throughout the manual.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided,could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided,may result in minor or moderate injury and/or property damage.
NOTICE indicates important information relevant to the vehicle, the vehicle's use or to sections of this manual to which particular attention must be paid for optimum use of the vehicle.
If you see this symbol, it indicates “no”, “do not,” “do not do this,” or “never”.
Graphic
1.3 General Safety Information and Instructions
Failure to follow the warnings and instructions provided in this manual could result in failure of the vehicle, an accident and/or serious personal injury.
1. Carefully read, understand and follow the warnings and instructions given in this manual. This manual is an essential part of the product. Keep it in the vehicle glove box for future reference
2. First aid kit placed in the glove box of the vehicle. Ensure it is not taken out of the vehicle at any point of time.
3. Please note that throughout this manual, reference is made that “an accident” could occur. An accident could cause you or a bystander to sustain personal injury, or result in property damage
4. Never use a mobile phone or personal music device while driving. This may take your focus off the road and lead to accidents
5. Please be advised that many service and repair tasks require specialized knowledge, tools and experience. General mechanical aptitude may not be sufficient to properly service or repair your vehicle. If you have any doubt whatsoever regarding your ability to properly service or repair your vehicle, please contact your Mahindra Authorised Dealer or a qualified technician
6. Inspect the seat belt system periodically, checking for cuts, frays or wear in the seat belt webbing, or loose buckles, retractors, anchors or other loose parts. Damaged parts must be replaced immediately
7. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system
8. Examine tires for excessive tread wear and uneven wear patterns. Check for stones, nails, glass, or other objects lodged in the tread and check sidewalls for any cuts, cracks, or other signs of wear. Replace as necessary
9. Always maintain the safety labels affixed to your vehicle in a good legible condition
10. All signal lamps, buzzers, shields, guards and other protective safety devices must always remain in place and in good, proper working condition
11. The life span of Mahindra products depend on many factors. Improper use, abuse or harsh use in general may compromise the integrity of the vehicle and significantly reduce its life span. The vehicle is also subject to wear over a period of time. Please have your vehicle regularly inspected by an Mahindra Authorised Dealer or a qualified mechanic. If the inspection reveals any damage or excessive wear, immediately replace or have the component serviced
12. We recommend that you use only genuine parts supplied by Mahindra. The use of non-Mahindra parts will not be covered by warranty
13. Never crawl under or be in close proximity to the vehicle when it is lifted off the ground (by a jack), unless the vehicle is properly supported with jack stands, wheel chocks and other appropriate safety devices
14. Never attempt any repairs or adjustments to any component while the vehicle is in motion. Always switch off the engine, and wait for the engine to come to a complete stop before performing any repairs or adjustments
15. The vehicle identification plates are the only legal identification reference, hence it is necessary to keep them in good condition. Never modify data on the plates or remove them. It is illegal to remove or alter the numbers in the VIN plate. The customer is responsible for any possible tampering with the plates, which will immediately void the warranty
16. Do not attempt sharp turns, abrupt maneuvers, or other unsafe driving actions that can cause loss of vehicle control. When the vehicle is fully loaded, drive at a slow speed, especially when turning. Note that the center of gravity of the vehicle changes when the vehicle is fully loaded, and also if luggage is mounted on the roof carrier
In view of the policy of continuously improving our products, we reserve the right to alter specifications or designs without prior notice and without liability/obligation. Illustrations do not show the vehicle in the standard form.
Please be aware that this manual applies to all models and options. As a result you may find some explanations for equipment not installed on your vehicle
1.4 To User’s of a Mahindra Vehicle
When first driving the vehicle after long periods of non-usage, you may experience a temporary drive disturbance. This is a characteristic of the tyres and should be no reason for concern. The condition should correct itself within 5-15 kilometers. of driving. If the disturbance persists, have the vehicle checked by an Mahindra Authorised Dealer.
1.4.1 Driving and Alcohol
Your driving ability can be seriously impaired by alcohol even if the blood alcohol level is far below the legal minimum. Drunken driving is one of the most frequent causes of accidents.
Never drink and drive. Drinking and driving will lead to an accident resulting in serious personal injury.
1.4.2 Driving and Drugs/Medication
Your driving ability can be seriously impaired through the use of prescription or non-prescription drugs or medication (even cough syrup). If you are taking any sort of drug or medication, be sure that it will not affect your driving ability.
1.4.3 Mobile Phones Warning
Use of electronic devices such as mobile phones, handheld devices, computers, portable radios or other by the driver while driving is dangerous. In exceptional condition, if use of a mobile phone is necessary despite this warning, use a handsfree system to ensure that the hands are free to drive the vehicle. Even handsfree do not ensure distraction free drive. Please comply with the legal regulations in your country, concerning the use of communication equipment in vehicles.
1.4.4 Driving Long Distances
When you are driving over long distances, follow these tips to have a safe journey:
•  Take breaks at regular intervals
•  Lack of sleep or fatigue may impact your ability to drive safely.
•  Exercise your eyes by shifting the focus of your eyes to different parts of the road.
•  Use stimulating beverages such as coffee or tea.
•  Relax and stay calm.
1.4.5 Protecting Our Environment
As a responsible citizens, all of us have an important role to play in protecting our environment. Judicious vehicle usage and ensuring hazardous waste disposal (including cleaning and lubrication fluids) are important steps towards this initiative.
Mahindra vehicles confirm to existing emission norms (standards). Adhering to the periodical maintenance schedule and using Mahindra genuine parts will help retain emission performance of the vehicle and is a pre-requisite to emissions warranty coverage.
1.4.6 Servicing
If you have any questions concerning the proper use or maintenance of your vehicle, please call your Mahindra Authorised Dealer. A list of dealers can be found in the Dealer Directory Supplement or on the Internet.
Alternatively you can contact Mahindra on 1800-209-6006 / customercare@mahindra.com.
1.4.7 Running-in
Driving smoothly during first 1,000 kilometers. will help to prevent abnormal and premature system wear. Proper running-in will improve the life of drivetrain and vehicle components.
A new engine may consume more oil during the first 1,000 kms. of running. This should be considered as a normal part of break-in and not interpreted as any problem with the engine.
1.4.8 Mahindra Genuine Parts
Mahindra uses high quality parts for building vehicles.
In the event that any parts need replacement, we recommend that you use only Mahindra genuine parts.
Non-Mahindra parts may harm vehicle performance and will not be covered by your Mahindra warranty.
To avoid counterfeit parts and to protect our brand image, Mahindra genuine parts are packed in a branded carton. Look for the “Mahindra Genuine Parts” logo.
Graphic
Any unauthorized modifications or alterations to this vehicle or failure to use appropriate specification and quality spare parts could seriously affect vehicle road worthiness and safety leading to an accident, resulting in serious injury
The warranty does not cover problems caused by using non genuine parts
1.4.9 Mahindra Genuine Accessories
A wide selection of quality accessories are available through your Mahindra Authorised Dealer. These accessories have been specifically engineered to allow you to personalize your vehicle to suit your requirements and complement its style and aerodynamic appearance.
Each accessory is made from high quality materials and meets Mahindra's rigid engineering and safety specifications. Every Mahindra accessory installed according to the Mahindra installation provisions comes with the respective accessory warranty.
Consult your Mahindra authorized dealer for detailed information about accessories available for your specific model variant.
For maximum vehicle performance and safety considerations, always keep the following information in mind:
•  The company shall not be liable / responsible for any damages / injuries, including consequential damages / injuries, resulting due to fitment of unauthorised aftermarket accessories and / or tapping / cutting wires in the wiring harness When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front and rear axle. Consult Mahindra Authorised Dealer for specific weight information
•  Bull bars and nudge guards are not recommended
•  Accessories causing any change in vehicle specifications like wheel rims, bull bars, etc., may affect the performance of safety systems
•  Mobile communication systems such as two-way radios, telephones and theft alarms that are equipped with radio transmitters and installed in your vehicle should comply with the local regulations and should be installed only by your Mahindra Authorised Dealer and can potentially affect the vehicle performance.
1.4.10 Vehicle Safety
When leaving your vehicle unoccupied;
•  Always remove the ignition key when you park the vehicle
•  Close all the windows completely and lock all the doors
•  Do not leave any valuables in your vehicle. If you must leave something in your vehicle, hide them and securely lock all the doors
2 GENERAL
2.1 Bulb Specification
Lamp Bulb
Wattage
No. of Bulbs per Vehicle
Head Lamps
12V 60/55W
2
Front Turn Signal Lamp
12V 21W (Amber)
2
Front Parking Lamps
12V 5W
2
Side Turn Signal Lamps (Fender)
12V 5W
2
Brake Lamp/Tail Lamp
12V 21W/5W
2
Rear Turn Signal Lamp
12V 21W
2
Reversing Lamp
12V 21W
2
Rear License Plate Lamp
12V 10W
2
Interior Lamp (Roof Lamp)
12V 5W
1
2.2 Fuses and Relays
2.2.1 Passenger compartment Fuse Box
Passenger compartment Fuse Box is located on the driver RH side behind instrument panel.
Fuse identification sticker is pasted on the fuse box cover. There are rectangles indicating the systems protected by specific fuses and adjacent rectangles showing rated current for respective fuses.
Refer to the Fuse chart. Blown fuse can be identified by a break in the filament.
Graphic
Sl.No.
Fuse Rating
Circuit
1
10A
Brake Switch
2
10A
Audio/Stereo
3
10A
Park Lamp
4
-
-
5
5A
DIAG. Tool/Cluster
6
5A
IMMOB.
7
5A
Telematic
8
-
-
9
15A
12V O/P
10
15A
Wiper & Washer
11
-
-
12
-
-
13
10A
Turn/Rev/Eng Comp Lamp
14
5A
IGN. Supply ECU/Cluster
15
5A
Starter Relay
16
-
-
17
10A
Roof Lamp
18
15A
Flasher Control
19
-
-
20
-
-
* - If equipped
ECU fuse box : Available in co-driver firewall
Graphic
Sl.No.
Fuse Rating
Circuit
1
10A
ECU SUPPLY
2
15A
ECU SUPPLY
3
10A
FUEL PUMP
4
15A
STATIC BENDING LH (PS+)
5
   
6
5A
PERM
7
10A
HFMF
8
15A
EGR IMV
9
15A
STATIC BENDING RH (PS+)
10
10A
SPARE
11
15A
SPARE
* - If equipped
2.2.2 Engine Compartment Fuse Box
Engine compartment fuse box is located adjacent to vehicle battery.
To open the fuse box cover, press the lock and push the cover back and lift it.
Graphic
Graphic
Sl.No.
Fuse Rating
Circuit
1
60A
Battery – 1
2
40A
Starter Relay
3
30A
Blower 2T
4
30A
ECU
5
15A
Fuel Pump
6
15A
Horn
7
15A
High Beam
8
15A
Low Beam
9
15A
Fog Lamp/Comp Lamp
10
12V/20A
High Beam Relay
11
12V/20A
Low Beam Relay
12
100A
Alternator
13
12V/20A
Stating Bending LH Relay*
14
12V/20A
Stating Bending RH Relay*
* - If equipped
Relay and Controller Details
Graphic
Sl No.
Relay Rating
Circuit
1
12V 30A
Fuel Pump supply Relay
2
12V 40A
Starter Relay
3
12V 30A
ECU Main Relay
Switch OFF the ignition and all electrical equipment off before touching or attempting change a fuse. Fit replacement fuse with the same rating as the one you have removed. Do not modify the electrical system of your vehicle, contact Mahindra Authorised dealer.
2.3 Flat Tire
Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place well away from traffic. Park on a level spot with firm ground. Stop the engine and turn ON your hazard warning flashers.
Firmly apply the parking brake. Have everyone come out of the vehicle on the side away from traffic.
Never stop your vehicle in a traffic lane to change a tire. Keep driving until you reach a safe location.
The jack provided along with the vehicle is to be used only for changing a spare tire. It is never to be used to perform any other maintenance or repair on the vehicle.
Never place any part of your body under any portion of the vehicle when it is supported only by the jack. You could be crushed by the vehicle if it falls off a jack. Keep by-stander’s away from the vehicle.
Find level, solid ground that is clear of oncoming traffic. If you cannot find a safe place to stop, it is better to drive on a flat tire and damage the rim than it is to risk being hit by oncoming traffic.
After changing a flat tire, never store the tire or other equipment in the passenger compartment of the vehicle. This loose equipment could strike an occupant in the event of a sudden stop or collision. Store all of these items in the proper place.
The following sections outline the procedure for changing a flat tire;
2.3.1 Jack/Wheel Spanner
Jack
Spanner
Graphic
Graphic
The jack is located at back side of driver seat.
Wheel spanner and jack rod is placed below the co-driver seat.
2.3.2 Spare Wheel Removal
The spare wheel is mounted on the bracket under the cargo bed at the rear end of the vehicle. It is held in place by a securing nut
•  Unscrew the securing nut
•  Lift and remove the hub bracket
Graphic
Graphic
•  Pull the Spare wheel out
Graphic
2.3.3 Wheel Nut Loosening
Always loosen the wheel nuts before raising the vehicle. Turn the wheel nuts counter clockwise to loosen as per the crisscross sequence shown. To get maximum leverage, fit the spanner to the nut so that the handle is on the left side. Grab the spanner near the end of the handle and push down on the handle. Be careful that the spanner does not slip off the nut. Do not remove the nuts, but loosen them by one or two turns.
Graphic
Do not apply force with your legs (or stand) on the wheel spanner while loosening/tightening the wheel nuts.
2.4 Jack Points
Graphic
Front jack up point - On either side of the front axle.
Rear jack up point - On either side of the rear axle.
2.4.1 Jacking
Graphic
A
Flat Tyre
B
Chock Blocks
Position the jack at the correct jacking point. Make sure the jack is positioned on a level and solid ground. Ensure no one is in the vehicle.
Block the wheel diagonally opposite the flat tyre to keep the vehicle from rolling when it is jacked up. When blocking the wheel, place a wheel block in front of one of the front wheels or behind one of the rear wheels.
To raise the vehicle, insert the jack handle end along with the extension into the jack and turn it clockwise with the jack handle. As the jack touches the vehicle and begins to lift, check that it is properly positioned. Raise it high enough so that the spare tire can be installed. Remember you will need more ground clearance when putting on the spare tire than when removing the flat tire.
Make sure to set the jack properly in the jacking point. Raising the vehicle with an improperly positioned jack will damage the underbody of the vehicle or may allow the vehicle to fall off the jack and cause personal injury.
•  Use the jack only for lifting your vehicle during wheel changing
•  Do not raise the jack with someone in the vehicle
•  When raising the vehicle, do not place any objects on top of or underneath the jack
•  Raise the vehicle only high enough to remove and change the wheel
•  Usable extended height of jack is up to the yellow line/mark. Do not raise the jack above the yellow line.
•  Follow jacking instructions
•  Do not start or run the engine while your vehicle is supported by the jack
Never get under the vehicle when the vehicle is supported by the jack alone.
Remove the wheel nuts. Lift the flat tyre straight off and place it aside. Roll the spare wheel into position and align the holes in the wheel with the bolts. Lift up the wheel and get at least the top bolt started through its hole. Wiggle the wheel and press it back over the other bolts.
Re-install the wheel nuts with the tapered end inward and tighten by hand. Press the wheel inward and tighten the wheel nuts further.
Graphic
Never use oil or grease on the bolts or nuts. Doing so may lead to over tightening of the nuts, wheel nut spanner slip, damage the bolts and also may cause personal injuries. Also, nuts may loosen and the wheels may fall off, which could cause a serious accident. If there is oil or grease on any bolt or nut, clean before installing wheel nuts.
Lower the vehicle completely and tighten the diagonally opposite wheel nuts using the wheel nut spanner. Turn the jack handle extension counter clockwise using the jack handle to lower the vehicle, making sure the handle remains firmly fitted onto the jack handle extension. Make sure the wheel spanner is securely engaged over the nut. Tighten each nut a little at a time in the diagonally opposite order as shown. Repeat the process until all the nuts are tight. Do not use other tools or any additional leverage other than your hands, such as a hammer, pipe or your foot.
Graphic
Firmly tighten the wheel nuts two to three times as shown in the illustration
Improperly or loosely tightened wheel nuts are dangerous. The wheel could wobble or come off. This could result in loss of vehicle control and cause a serious accident. Always make sure all the wheel nuts are properly/securely tightened to the specified torque.
When lowering the vehicle, make sure all portions of your body are clear off the vehicle as it is lowered to the ground. Have the wheel nuts tightened with the torque spanner to 120 Nm, as soon as possible after changing wheels.
If you have rotated, repaired, changed your tyres or changed the wheel rims, check the wheel nuts are still tight after driving about 1,000 kms (Torque 120 Nm).
Put the wheel cap (if equipped) into position aligning the nozzle on the wheel to the nozzle clearance on the wheel cover. Tap it firmly on the sides with your hand to snap it into place.
Check the air pressure of the replaced tyre. If the pressure is lower than recommended, drive slowly to the nearest service station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjusting tyre pressure. If the cap is not replaced, dirt and moisture could get into the valve core and cause air leakage. If you lose a valve cap, buy another and install it as soon as possible.
Wheel balancing to be done after tyre puncture rework.
2.4.2 Restore the Tools, Jack and Flat Tyre Securely
Restore the tools and jack back to their respective locations. Mount the flat tyre to the back door bracket at the rear of the vehicle. Firmly tighten the securing nuts and put the wheel cover back. Double check to ensure the tyre is snug against the back door of the vehicle.
It is recommended to fix the flat tyre at the nearest tyre shop and swap the spare wheel back. The wheel balance and alignment differ from wheel to wheel which may lead to difference in steering and braking.
2.5 Vehicle Identification Number (VIN)
Graphic
Vehicle Identification Number (VIN) is the legal identity of your vehicle. The vehicle identification number is stamped on the VIN plate riveted on to the top face of the cross member under the hood of the vehicle. The engine number is also stamped on the same plate.
2.6 Chassis Number
Graphic
The chassis number is punched on the right side chassis side member below the front fender. It is also stamped on the VIN plate located on the left side of the engine compartment.
2.7 Engine Number
Graphic
The engine number is punched on the right hand side of the engine front end near the fuel pump mounting.
2.8 Vehicle Safety
When leaving your vehicle unoccupied;
•  Always remove the ignition key while getting out of the vehicle
•  Close all the windows completely and lock all the doors
•  If you have an anti-theft system, enable/activate it even if it is for a short period
•  Do not leave any valuables in your vehicle. If you must leave something in your vehicle, hide them and securely lock all the doors
•  Do not leave the original vehicle documents in your vehicle. In the unfortunate event of your vehicle being stolen the documents will only help a thief sell the vehicle more easily
•  Do not leave the spare key or a note of your vehicle key number in the vehicle. Keep the spare key in a safe place in your home
2.9 Technical Specifications
Technical Specifications
 
HD 1.3 T
HD 1.7 T
HD 2.0 T
ENGINE
m2Di (2.5L Diesel)
m2Di (2.5L Diesel)
m2Di (2.5L Diesel)
Displacement/Cubic Capacity
2523 cc
2523 cc
2523 cc
Compression Ratio
17.5:1 +/- 0.5
17.5:1 +/- 0.5
17.5:1 +/- 0.5
Max. Net Power
59.7 kW @ 3200 rpm
59.7 kW @ 3200 rpm
59.7 kW @ 3200 rpm
Max. Net Torque
220 Nm @ 1400 - 2200 rpm
220 Nm @ 1400 - 2200 rpm
220 Nm @ 1400 - 2200 rpm
TRANSMISSION
Type
5 Speed Manual, Synchromesh in all Forward Gears
No. of Gears
5 Forward, 1 Reverse
AXLE
Rear
4.3:1 ratio
4.55:1 ratio
4.88:1 ratio
GEAR RATIOS
I
4.00 : 1
4.00 : 1
4.00 : 1
II
2.09 : 1
2.09 : 1
2.24 : 1
III
1.38 : 1
1.38 : 1
1.42 : 1
IV
1.00 : 1
1.00 : 1
1.00 : 1
V
0.79 : 1
0.79 : 1
0.79 : 1
Reverse
3.55 : 1
3.55 : 1
3.55 : 1
WHEELS & TIRES
Rim
5.5J x 15"
5.5J x 15"
5.5F x 16"
Tires
7.00 R15
7.00 R15
7.00 R16
STEERING
Type
Power steering: Recirculating Ball Type ie. (Worm & Roller type With Universal Joint)
Steering Wheel Turn Lock-to-Lock
381 +/- 3 mm
SUSPENSION
Front
Rigid - Semi-elliptic leaf type springs with hydraulic double acting telescopic shock absorbers
Rear
BRAKES
Type
Tandem Master Cylinder with Vacuum Assisted servo with Auto adjuster
Front
Disc type
Rear
Drum type
FUEL
Fuel Capacity
60 liters
60 liters
60 liters
ELECTRICAL SYSTEM
System Voltage
12V
Battery rating
55 Ah
55 Ah
55 Ah
Dimensions & Weights (mm)
Wheel Base
3290
3290
3290
Overall Length
5060
5345
5435
Overall Width
1800
1800
1800
Overall Height
1895
1895
1950
Wheel Track (Front/Rear)
1550
1550
1550
3 VEHICLE OVERVIEW
3.1 Front Overview
Graphic
A
Front Windshield
C
Windshield Wiper
E
Side Turn Signal Lamp
G
Park Lamp
B
Windshield Wiper Jet
D
Static Bending Lamp
F
Tow Hook
H
Head Lamp
3.2 Rear Overview
Graphic
A
Outside Rear View Mirror (ORVM)
D
Tail Gate Release Lever
G
Reverse Parking Assist System (RPAS)
B
Rear Windshield
E
Rear Turn Signal Lamp
H
Reversing Lamp
C
Tail Gate
F
Spare Wheel
   
3.3 Instrument Panel Overview
Graphic

A
Side Vents
B
Centre Vents
C
Blower Speed Control Knob
D
Steering Wheel
E
Instrument Cluster
F
Head Lamp Levelling Switch
G
Hood Release Lever
H
Accelerator Pedal/Brake Pedal/Clutch Pedal
I
Power Outlet
J
Switch Bank
K
Glove Box
L
Grab Handle
4 INSTRUMENT CLUSTER
4.1 Instrument Cluster Overview
Graphic
A
Tacho Meter
C
Fuel Gauge
E
Temperature Gauge
B
LCD Display Function
D
SET Button
   
4.1.1 Tachometer
Graphic
The digital tachometer indicates the engine speed in thousands of RPM (revolutions per minute). Each division is 500 RPM. When the LED indicator is above 3500 RPM (closely spaced divisions) of the gauge, it indicates that the engine RPM is very high and is in the danger zone. This leads to excessive engine wear and poor fuel economy. Maintain steady engine speed below 3500 RPM and do not accelerate or decelerate abruptly.
Do not over-accelerate the engine during idling, this can cause severe engine damage and would be treated as abuse of the engine which is not covered by warranty.
4.1.2 Fuel Level Gauge
The fuel level display illuminates when the ignition is switched ON. The fuel display bar gives the status of the fuel level in the fuel tank. F indicates the tank is full (6 bars/LED’s), E indicates the tank in empty. When the fuel level reaches the reserve/low fuel, the ‘E’ along with the low fuel warning lamp starts flashing. The amount of fuel required to fill the tank up may be less than the specified tank capacity, as a small amount of reserve fuel always remains in the tank.
Graphic
On inclines or curves, due to the movement of fuel in the tank, the fuel level may fluctuate or the low fuel level warning lamp may illuminate earlier than usual. Always check the fuel level when the vehicle is on level road.
If the low fuel warning lamp continues to flash even after filling sufficient fuel, contact your Mahindra Authorised Dealer as soon as possible.
Refuel your vehicle only after switching OFF the ignition.
4.1.3 Engine Coolant Temperature Gauge
Graphic
The temperature gauge indicates the instantaneous engine coolant temperature. The coolant temperature varies with changes in weather, load on engine and driving pattern. Temperature bar rising from 'C' towards red bar indicates that the engine coolant is heating up.
Do not continue driving the vehicle with a overheated engine. This will lead to damage of engine components and engine seizure.
4.1.4 LCD Display Function
Graphic
The Driver Information System (DIS) is available in the centre of the cluster.
The LCD screen displays five categories of information when the ignition is switched ON.
•  Clock
•  Trip meter
•  Speedometer
•  ODO meter
•  REGEN
•  Gear Shift Indicator
Speedometer:
Graphic
The digital speedometer indicates the current vehicle speed in kilometers per hour.
The vehicle speed is affected by size of the tires used. If the size of the tires are changed from those fitted at the factory, the speedometer might not display the correct road surface speed and distance travelled.
Gear Shift Indicator:
Graphic
It shows the gear recommendation (Up/Down) information to the user on the cluster screen
The gear position will be shown only in the engine ON condition, and will be shown only when clutch is completely released
If the gear is in neutral and the vehicle is moving, the gear position will be shown wrongly on the screen, not neutral
There is chance that if the clutch is pressed for a longer time while driving, than wrong gear would be displayed on the cluster screen.
ODO meter:
Graphic
The odometer records and displays the total distance travelled in km. Odometer cannot be reset.
Trip meter and Reset Button:
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The trip meter reading is displayed only when ignition is ON. It displays the elapsed distance travelled since the last trip reset. There are two trip meter’s (A and B) which can be reset as necessary.
•  To select trip A, press and release reset button for a second
•  To shift from trip A to trip B, press and release the reset button again for a second
•  To shift from trip B to CLOCK, press and release the reset button again for a second
•  To shift from CLOCK to REGEN, press and release the reset button again for a second
•  To toggle Odo/Trip A/Trip B/Clock/Regen on short press (Switch is pressed & released with in 1.0 sec)
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•  This Regen display shall be enables in trip meter only when there is DPF and REGEN Tell-tale getting ON.
•  To shift from Regen to odometer, press and release the reset button A again for a second
•  While on trip A, trip B, press and hold the reset button for more than 1 second, and release to reset the respective trip reading to zero
REGEN
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Regen will be appear only when REGEN and DPF indicator ON Position.
Refer Emission control system for more details on Park regeneration.
Clock
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In LCD Display, Select clock in the screen by pressing set switch on the Instrument cluster
4.2 Warning Lamps in the Instrument Cluster
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Symbol
Warning Lamp/Tell Tale
Lamp Pre-check
Lamp Status after Engine ON
Action/Remarks
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DPF Indicator Lamp
Yes
Continuously ON
If the DPF indicator is ON in the engine running condition then DPF regeneration has not happened. Follow the instructions mentioned in the “DPF regeneration strategy Section”
Graphic
Left Turn Indicator
No
Slow or Fast Blinking
Indicates right turn lamp is blinking
Slow Blinking: Normal operation
Fast Blinking: One /more right turn lamp bulb has fused. Have the bulb replaced
Graphic
Right Turn Indicators
No
Slow or Fast Blinking
Indicates left turn lamp is blinking
Slow Blinking: Normal operation
Fast Blinking: One /more left turn lamp bulb has fused. Have the bulb replaced
Graphic
Parking Brake ON/Brake Fluid Low Warning Lamp
Yes
Continuously ON
Either one of below conditions-
1) Park Brake might be engaged
2) Brake fluid level might be low Contact Mahindra Authorised Dealer immediately for assistance if lamp is not turning OFF even after checking the above conditions
Graphic
Water in Fuel Warning Lamp
Yes
Continuously ON
Indicates water in fuel filter. Drain the water from filter or contact an Mahindra Authorised Dealer for assistance
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Head Lamp High Beam Indicator
No
Continuously ON
Indicates Head lamp high beam is ON
Graphic
Low Fuel Warning Lamp
No
Continuously ON
The fuel level in the fuel tank is low. Re-fuel immediately to avoid empty tank situation. If the lamp does not come ON or blink, contact Mahindra Authorised Dealer for assistance
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OBD Check Lamp
Yes
Continuously ON till Engine Starts
There is a potential malfunction related to emission system, contact an Mahindra Authorised Dealer immediately
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Battery Charging Warning Lamp
No
Continuously ON till Engine Starts
Indicates malfunction in charging system. Contact Mahindra Authorised Dealer for assistance
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High Coolant Temperature Warning Lamp
Yes
Continuously ON or Blinking
Blinking: When Engine temperature will reach to >=110 deg C)
Continuously ON: When Engine temperature will reach to 120 deg C) and the Engine starts Overheating. Contact Authorized Mahindra Dealer for assistance
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Check Engine Lamp
Yes
Continuously ON or Blinking
Indicates a potential malfunction in the Engine system, contact an Authorized Mahindra Dealer immediately
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Low Engine Oil Pressure Warning Lamp
No
Continuously ON till Engine Starts
Indicates engine oil pressure is low. Check oil level and top-up or contact an Authorized Mahindra Dealer for assistance
Graphic
REGEN Indicator
No
Continuously ON/Blinking
ON: Regeneration is required
Blink: Regeneration is in progress
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Parking Lamp
No
Continuously ON
Indicates Parking Lamp is ON
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Door Ajar Warning Lamp
No
Continuously ON
Indicates one or more doors are open
4.2.1 DPF Indicator Lamp
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If the DPF indicator is ON in the engine running condition then DPF regeneration has not happened. Follow the instructions mentioned in the “DPF regeneration strategy Section”.
4.2.2 Turn Lamps
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The turn lamp arrows in the instrument cluster flash showing the direction indicated by the turn signals. A sudden increase in the rate of flashing indicates failure of one or more of the lamp bulbs. Have them replaced as soon as possible.
4.2.3 Low Engine Oil Pressure Warning Lamp
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The low engine oil pressure warning lamp illuminates when the ignition switch is turned ON goes out as soon as the engine is started. If the lamp remains ON even after starting the engine, or illuminates while driving, stop immediately, check the oil level after 2-3 minutes. If low, add engine oil to the “MAX” level and check status. If problem persists, contact an Mahindra Authorised Dealer immediately.
Operating the vehicle with the low oil pressure warning lamp ON could cause sudden unexpected engine failure and loss of vehicle control, resulting in an accident, personal injury.
Do not run the engine with low oil pressure warning indicator ON. This may result in engine damage, which will not be covered by the limited warranty.
4.2.4 Low Fuel Warning Lamp
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When the fuel level in the fuel tank falls below the reserve limit, the low fuel warning lamp starts flashing.
Refuel sufficiently and the lamp switches off. If the flashing continues even after refueling, contact an Mahindra Authorised Dealer.
4.2.5 Check Engine Lamp
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The check engine lamp illuminates when the ignition is switched ON and goes out in 2 seconds indicating normal status. The lamp blinks or illuminates continuously if there is a fault in the engine management system. Shut down the engine immediately. Contact the nearest Mahindra dealer for necessary repairs.
4.2.6 OBD Check Lamp
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The OBD check lamp illuminates when the ignition is switched ON and remains ON till the engine is started indicating normal status. If the lamp remains ON, it indicates a potential malfunction.
There may be a malfunction in:
•  The fuel management system
•  The emission control system
•  Systems which affect emissions
Such malfunctions may result in excessive emissions. Contact an Mahindra Authorised Dealer immediately.
4.2.7 Battery Charging System Warning Lamp
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The battery charging system warning lamp illuminates when the battery is not being charged or when there is a malfunction in the alternator.
This lamp illuminates when the ignition is switched ON and goes out as soon as the engine is started. If the lamp continues to remain ON even after starting the engine, it is an indication that the battery is not being charged or there is a malfunction in the alternator. Check the alternator drive belt for looseness/breakage. If the drive belt is okay, switch OFF all unnecessary electrical equipment and recheck. Contact an Mahindra Authorised Dealer for further assistance.
4.2.8 Water-in-Fuel Warning Lamp
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The water-in-fuel warning lamp illuminates when the accumulation of water in the fuel filter reaches the maximum permissible limit. The fuel filter needs to be drained and cleaned. Contact an Mahindra Authorised dealer.
Do not continue driving the vehicle with the water-in-fuel warning lamp ON. This may result in fuel pump/other fuel system component damage, which will not be covered by the limited warranty
4.2.9 High Engine Coolant Temperature Warning Lamp
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The high engine coolant temperature warning lamp flashes when the coolant temperature is above 108ºC.
Do not continue driving the vehicle with an overheated engine. This may result in engine damage, which will not be covered by the warranty.
4.2.10 Head Lamp High Beam Lamp
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The head lamp high beam telltale illuminates whenever the head lamps are switched ON to high beam or when the head lamp flash is used.
4.2.11 Parking Brake Lamp
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The lamp illuminates when:
•  Parking brake is engaged
•  Brake fluid level is low
If the lamp illuminates while driving, do the following:
•  Check if the parking brake is engaged. If yes, disengage it
•  Check if brake fluid level is low. If yes, top-up brake fluid to the required level
If the brake lamp still continues to illuminate, immediately get the vehicle checked at an Mahindra Authorised Dealer.
Clean the top of the brake fluid reservoir before removing the cap. Make sure no dirt, impurities or other items fall into the reservoir. Do not leave the cap off for more than a few minutes. Any contaminants, impurities or moisture in the brake fluid can affect brake operation, resulting in an accident.
If the brake warning lamp comes ON while driving, the brake system might not be working properly. The pedal might be harder to operate or might go closer to the floor and it can take longer to stop. Pull off the road carefully and stop the vehicle. Have the vehicle towed to the nearest Mahindra Authorised Dealer for checks or repairs.
Driving the vehicle with the brake warning lamp ON or when you suspect brake trouble is very dangerous and could result in serious injuries. Have your vehicle towed to an Mahindra Authorised Dealer.
4.2.12 Door Ajar Warning Lamp
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The door ajar warning lamp illuminates when any of the doors including the hood and back door are open during ignition ON. The buzzer chimes when the vehicle speed more than 2 kmph. The lamp and chime goes OFF when all the doors are closed properly.
4.2.13 Park Lamp
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The Park lamp indicator illuminates whenever park lamp is switched ON through Combination switch. During ignition OFF if park lamp is ON with driver door open, buzzer alert will be audible for 6 secs.
4.2.14 REGEN Indicator Lamp
Graphic
It indicates the DPF Manual Regeneration is Required.
Also it is ON when manual regeneration is in progress
5 EMISSION CONTROL SYSTEM
The emission control system is a highly effective system which controls exhaust emissions from the engine and crucial for meeting emission norms specified by law.
Your vehicle is equipped with the following emission control systems for meeting BS VI emission norms.
1. Lean NOx Trap (LNT)
2. Diesel Particulate Filter (DPF)
In order to ensure proper function of the emission control systems, it is mandatory to get your vehicle inspected and maintained by an Mahindra Authorised Dealer. The maintenance schedule in this manual need to be followed.
It is also extremely important to use correct grade of fuel, Confirming to IS 1460; 2017 BS VI Specification.
5.1 Lean NOx Trap (LNT)
The Lean NOx Trap (LNT) system Trap and converts nitrogen oxide from the exhaust gas to nitrogen and water. LNT consists of a precious metal coating which acts as a catalyst for this conversion. This precious metal is very sensitive to fuel sulphur (More than 10 PPM) and can degrade the performance of LNT and affects its function. Hence, Diesel fuel confirming to - Indian standard IS 1460; 2017 BS VI specification must be used.
5.2 Diesel Particulate Filter (DPF)
The Diesel particulate filter (DPF) is an integral part of the vehicle exhaust gas emission reduction systems and it removes the soot from (Particulate matter) the exhaust gas. Unlike a disposable air filter, the DPF is regenerative filter. Regeneration is triggered automatically according to the driving conditions which burns of the accumulated particles/soot. In other words, the active burning by engine control system and high exhaust gas temperature caused by normal/high driving condition burns and removes the accumulated soot. The process is called as DPF Active Regeneration.
However, if the vehicle continues to be driven at either of the following conditions the accumulated soot may not be automatically removed because of low exhaust gas temperature.
1. Heavy traffic driving conditions, especially in city
2. Frequent short trips
3. Low speed for a long time
Graphic
When more than a certain amount of soot deposited, the DPF and REGEN lamp illuminates.
The DPF Tell-tale indicator is located on the Cluster.
DPF is Clogged
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“dPF CG” message also will appear when the DPF is clogged. Contact Authorised Mahindra Dealer immediately for assistance.
If the DPF and REGEN lamp turns ON while driving the vehicle, then it indicates DPF regeneration has not occurred successfully. At this moment, we suggest DPF regeneration must be done through a specific methodology. The same is as mentioned below:
Take vehicle to highway and drive for 20–30 mins @ speeds above 60 kms/hr until the lamp to extinguish
(or)
Perform DPF Park Regeneration as per the below procedure
DPF park regeneration is only possible when the REGEN telltale is ON in the instrument cluster
•  Park the vehicle safely in a well ventilated levelled open space and free of any flammable material.
•  Shift the gear lever to Neutral with the engine running and apply the parking brake.
Regen Required
Graphic
Graphic
Navigate to the “rEG rq” screen by toggling the SET Button.
Regen Requested
Graphic
When “rEG rE” is displayed in the Odometer, press & hold the SET Button in the cluster to start Park regeneration
Regen Started
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“rEG St” text will appear in the LCD display , when Park regeneration is started.
Regen in Progress
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After few seconds of Park regeneration started “rEG Pr” text will appear in the LCD display and the engine idle speed will increase indicating regeneration has started.
Regen Completed
Graphic
Park Regeneration can take up to 30 minutes to complete. Once completed “rEG CP” message is displayed in the LCD display.
Graphic
REGEN telltale turns OFF & engine speed also returns to normal when Park Regeneration gets completed.
Park Regeneration process may not start if CHECK ENGINE LAMP or OBD are ON in the cluster. Take vehicle to Mahindra authorised dealer for assistance.
When Park regeneration is happening do not press the Accelerator, Brake or Clutch pedals as this will cancel the regeneration process.
When Park regeneration is happening, switching off the ignition will cancel the regeneration process. The park regeneration process may not start if requested when the engine is switched ON again. Take the vehicle to highway and drive for 20–30 minutes @ speeds above 60kms/hr until DPF warning lamp turns OFF
Diesel Fuel
It is recommended to use the automotive diesel fuel confirming to IS 1460: 2017 specification only.
If the diesel fuel with high sulfur content (more than 10 PPM) and unspecified additives are used, it can cause the DPF system damage and emission warranty issues.
During the regeneration process, take care the vehicle is not near any flammable materials as you may observe hot emission gases from exhaust pipe.
In order to avoid burns & personal injury, stay yourself away from exhaust system.
Follow speed limits & traffic regulations as defined by local jurisdiction while doing forced regeneration.
5.3 Regen Alerts
Regen Not Started
Graphic
Park Regeneration process may not start if certain conditions are not satisfied and “rEG nS” message will appear in cluster.
Regen Aborted
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Park Regeneration process may get aborted in between if certain conditions are not met and “rEG Ab” message will appear in cluster.
5.4 Instrument Cluster Tell-Tale
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5.5 Instrument Cluster Tell -Tale - Assamse
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5.6 Instrument Cluster Tell -Tale - Bengali
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5.7 Instrument Cluster Tell -Tale - Gujarathi
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5.8 Instrument Cluster Tell -Tale - Hindi
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5.9 Instrument Cluster Tell -Tale - Kannada
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5.10 Instrument Cluster Tell -Tale - Malayalam
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5.11 Instrument Cluster Tell -Tale - Marathi
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5.12 Instrument Cluster Tell -Tale - Odia
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5.13 Instrument Cluster Tell -Tale - Tamil
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5.14 Instrument Cluster Tell -Tale - Telugu
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6 SEATS AND SEAT BELTS
6.1 Sitting in Correct Position
Graphic
Follow the tips below for a comfortable and safe journey;
•  Sit in an upright position with the base of your spine pressed against the seat back
•  The driver and front passenger seat head restraint has 5 positions. Adjust it as close as possible to the above specified position, with the top of the head restraint even with the top of your head
•  Maintain sufficient distance between yourself and the steering wheel. Maintain at least a ten inch (10") distance from the centre of the steering wheel to your chest
•  The top curve of the steering wheel should align with your chin for ideal road visibility
•  Adjust your seat and seat back angle such that your wrists rest on the steering wheel
•  Ensure your legs are in bent position while fully depressing the clutch pedal
The seat should be adjusted while still maintaining control of the foot pedals, steering wheel and your view of the instrument panel controls.
Never adjust the driver's seat while the vehicle is in motion. The seat may unexpectedly move and cause the driver to unintentionally operate the accelerator or brake, or turn the steering wheel, causing loss of control of the vehicle, an accident or serious personal injury. Adjust the driver's seat only when the vehicle is not in motion.
Never put objects under the seats. They may interfere with the seat-lock mechanism or unexpectedly activate the seat position adjusting lever, causing the seat to suddenly move, resulting in loss of control of the vehicle, an accident or serious personal injury.
While adjusting the seat, do not put your hands under the seat or near the moving parts. This may lead to injuries.
6.2 Driver Seat
6.2.1 Front Seat Slide
Graphic
Move the seat forward or backward by lifting the adjustment lever/towel bar located under the seat front and release once the desired position is reached.
While adjusting the seat, make sure the latch engages fully and the seat is locked firmly in the desired position. An unlocked seat may move in a sudden stop or collision, causing injury to the person in that seat. Push and pull on the seat to be sure it is locked.
6.2.2 Front Seat Recline (if equipped)
Graphic
To adjust the seat back, lift the recline lever located on the outboard side of the seat, lean back and release the lever at the desired position. To return the seat back, lift the lever, lean forward, and release the lever.
The seat belts provide maximum protection in a frontal or rear collision when the occupants are sitting up straight and well back in the seats. If you are reclined, the lap belt may slide past your hips and apply restraint forces directly to the abdomen, or the shoulder strap may contact your neck.
When returning a extremely reclined seat back to its upright position, make sure you support the seat back while operating the lever.
6.2.3 Driver Seat Height Adjust (if equipped)
Graphic
Lift/Push the seat height adjustment lever located on the outboard side of the driver seat to raise/lower the seat. Adjust the seat height such that you are able to depress the clutch pedal completely.
It is recommended to adjust the seat height only when the vehicle is stationary.
6.2.4 Passenger Seat (Bench Seat)
The front passenger seat is bench type and it is fixed.
Graphic
6.3 Seat Belts
At least once each month, inspect the seat belt webbing for any cuts, tears, or other signs of wear (such as fraying along the edges). Also inspect the anchors, retractors, and buckles to be sure they are tight and operational.
6.3.1 General Warnings and Instructions
•  Both the driver and co-driver, should always wear their seat belt no matter how short the trip in order to minimize the risk of severe injury in the event of a crash. In an accident, an unbelted passenger becomes a projectile, and can cause serious injury to himself or another passenger.
•  In a rollover crash, an unbelted person is significantly more likely to die than a person wearing a seat belt.
•  Some people believe that wearing a seat belt will lead to entrapment in the vehicle after an accident. However, your chances of surviving the initial impact, being able to unbuckle yourself and escaping from the vehicle is much greater if you are belted.
•  In order to be properly buckled, you must always sit up straight and keep your feet on the floor in front of you. The lap part must be worn low and tight across your hips, just touching the top of your thighs. While fastening the seat belt, the shoulder strap of the seat belt must pass over your chest and top of your shoulder. It must never touch your neck, face, the side of your shoulder, arm, or pass under your arm. The belt must always be flat against your body and not twisted in any way. Nothing, such as an arm rest, a pocketbook, or any external objects should be between you and the seat belt.
Improper wearing of a seat belt will reduce the protection in an accident.
Graphic
•  Seat belts should be adjusted as tightly as possible, consistent with comfort to properly secure the wearer in the seat. A slack belt will greatly reduce protection to the user, and could cause additional injuries.
•  The seat belts provided for your vehicle are designed for people of adult size, must be properly used and maintained.
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•  Passengers should not move out of or change seats while the vehicle is moving. A passenger who is not wearing a seat belt can be thrown against the inside of the vehicle, against other occupants, or out of the vehicle during a crash or emergency stop
•  Do not use any accessories on seat belts or modify in any way the seat belt system. Devices claiming to improve occupant comfort or reposition the seat belt can reduce the protection provided by the seat belt and increase the chance of serious injury in a crash
•  An accident or emergency stop, can damage your seat belt system, even if the accident is “minor”. Please have your Mahindra Authorised Dealer inspect the seat belt system after an accident
•  Please be aware that any unsecured item in your vehicle, such as your pet, unsecured child restraint system, or a laptop, can become a projectile in the event of an accident or sudden stop, causing injuries to occupants in the vehicle
Never use a damaged seat belt system. A damaged seat belt will not provide protection in an accident, resulting in serious injury.
•  Seat belt systems can be prone to abuse. They are not indestructible. They must be handled with care to avoid damage
•  Keep the belts clean and dry. Belt retraction may become difficult if the belts and webbing are soiled. If they need cleaning, use a mild soap solution or lukewarm water. Never use bleach, dye, or abrasive cleaners. These chemicals will severely weaken the belts
•  Retractors in 3-point type seat belts retract the seat belts when not in use. The inertia lock and coil spring allow the belts to remain comfortable on users during normal driving. During accidents or abrupt stops, inertia locks restrict the sudden forward movement of the wearer
•  At least once each month, inspect the seat belt for any cuts, tears, or other signs of wear (such as fraying along the edges). Also inspect the anchors and buckles to be sure they are tight and operating as intended to. In case of the slightest doubt, please have your Mahindra Authorised Dealer conduct a thorough inspection
6.3.2 Seat belt usage is necessary to:
•  Reduce the possibility of being thrown from your vehicle
•  Reduce the possibility of injuries to lower body and legs during an accident
•  Hold the driver in a position which allows better control of the vehicle
6.3.3 Fastening the Seat Belt (3-Point type)
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Adjust the seat as needed and sit up straight and well back in the seat. To fasten your seat belt, pull the webbing out of the retractor and insert the metal tab into the buckle. There will be an audible “click” when the tab locks into the buckle. Pull up on the shoulder strap to tighten the lap belt across your hips. The seat belt retractor will pull in any slack in the shoulder strap. A slow and easy motion will allow the belt to extend and let you move your body around freely.
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Periodically check the seat belt as you ride to be sure it remains snug and in position. If there is a sudden stop or impact, the belt will lock into position. It will also lock (restrict) if you try to lean forward too quickly.
If the driver’s seat belt is not fastened when the ignition is switched ON, the seat belt warning lamp illuminates. Refer “Warning Lamps” in the “Features and Control” chapter for further details.
6.3.4 Un-fastening the Seat Belt
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To release the belt, press the buckle release button and take it out.
Never insert coins, clips, etc. in the buckle as this may prevent you from properly latching the tab and may cause damage to the buckle mechanism, thereby making the seat belt ineffective in an accident, resulting in serious personal injury.
7 LOCKS AND KEYS
Bolero MaXX PIK-UP comes with TWO conventional keys. You can insert the key into the ignition with either side up.
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Key Number Tag :
Your key number is shown on the plastic tag attached to the key. It is recommended that you record the key number and store in a safe place.
The keys operate all locks in your vehicle including those of the doors and ignition with steering lock. We advise you to keep one of these keys at a safe place for emergency use, but not in the vehicle. Should you lose your keys or if you need replacement keys, they can be ordered through an Mahindra Authorised Dealer.
Precautions while handling keys:
•  Do not cover the key grip with any material that cuts off electromagnetic waves
•  Do not leave the key exposed to high temperatures for a long period, such as on the dashboard or hood under direct sunlight
•  Do not put the key in any liquid or wash it in an ultrasonic washer
To Open a Door from Inside:
To open the door from inside, pull the door lever away from door and push the door out to open.
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To Open a Door from Outside :
To open the door from outside, lift the door handle to unlock the door and firmly pull to swing the door open.
Graphic
Locking/Unlocking Doors from Outside
Graphic
A
UnLock
B
Lock
The door can be locked/unlocked from outside using the key. Rotate the key clockwise (A) to unlock and anti- clockwise (B) to lock
A key hole is provided in the driver door and front passenger door, to lock/unlock the doors manually from outside.
Locking/Unlocking Doors from Inside:
Graphic
A
UnLock
B
Lock
Individual doors can be locked/unlocked from inside by using door lock tabs. Lift the tab (B) to lock and press the tab (A) to unlock.
7.1 Tailgate
To Lock/Unlock the Tail gate/Cargo Side Door:
Graphic
The tail gate can be locked or unlocked by the locking lever on either side of the tail gate.
Pull the lock lever on either side of the tail gate and remove the lock lever with the tail gate lock bracket and swing the tail gate down. To close the tail gate, lift the tail gate, align the lock lever with the tail gate lock bracket on either side and lock the lever back.
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Remove the bracket bolts on either side of the side doors and swing the side doors slowly
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Lift the side doors, align the brackets on either side and fix the bolts.
Driving the vehicle with tail gate in open condition is dangerous.
7.2 Engine Immobilizer System (if equipped)
An Engine Immobilizer System is a security system that prevents the vehicle being operated by an unauthorized key. The Engine Immobilizer prevents the engine from being started unless it recognizes signals from the correct coded key.
The system is automatically activated when the key is removed from the ignition.
Features of the Immobilizer System:
•  Prevents the vehicle being started by anyone not in possession of the correct vehicle key
•  The vehicle is automatically protected after the key is removed from the ignition. At every IGN ON, if the vehicle does not recognize the correct key code, the engine cannot be started
•  The vehicle will not be protected until the key has been taken out of the ignition
Changes or modifications made to this system by anyone other than an authorized service facility could void authorization to use this equipment.
Inserting the correct coded key in the ignition and switching the ignition ON, automatically deactivates the system. This enables the engine to start.
If any of the following conditions occurs, contact your Mahindra Authorised Dealer for rectification.
In the event of the vehicle not starting with the correct key, switch off the ignition for a minimum of 1 minute and attempt to start the vehicle again. Do not modify, remove or disassemble the engine immobilizer system. Any unauthorized changes or modifications can affect proper operation of the system and will void your warranty.
In case of loss of key, the same has to be reported to an Mahindra Authorised Dealer immediately to register the loss in the Mahindra System and deactivate the lost key.
8 FEATURES AND CONTROL
8.1 Manual Windows
Manual winding windows can be operated by rotating the glass winder clockwise(A) to close/raise and anti-clockwise (B) to open/ lower the window glasses.
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8.2 Mirrors
Outside Rear View Mirror (ORVM): Integrated exterior rear view mirrors on both the sides facilitate maximum rear view information to the driver. Both the ORVM’s are hinged and may be moved either forward to unfold or rearward to fold.
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Do not overestimate the distance of the objects that you see in the mirrors. Objects seen in convex mirrors are much closer than they appear.
Interior Mirror: The interior mirror gives you the view behind your vehicle.
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8.3 Exterior Lamps
8.3.1 Lighting Control Stalk
The lighting control stalk is located on the right hand side of the steering wheel and is a part of the combination switch. It controls operations of parking lamps, head lamps, head lamp beam selection, high beam flashing and turn signals.
8.3.2 Turn Signals
Graphic
A
Turn Signal - Left
B
Turn Signal - Right
Taking a Right Turn
•  Push the lighting control stalk clockwise (to stop position B) to indicate a right turn. The instrument cluster arrow lamp pointing towards the right flashes along with the right side turn signal lamps with chime indicating your intention of turning towards right
•  After you have completed your right turn, the stalk will automatically return to the neutral position. Both the right turn lamp and the right turn signal lamp switch OFF
Taking a Left Turn
Push the lighting control stalk anti-clockwise (to stop position A) to indicate a left turn. The instrument cluster arrow lamp pointing towards the left flashes along with the left side turn signal lamps with chime indicating your intention of turning towards left
After you have completed your left turn, the stalk will automatically return to the neutral position. Both the left arrow lamp and the left turn signal lamp switch OFF
If the turn signal lamps on the instrument panel flash faster than normal, there may be a possibility that one or more of the turn signal lamp bulbs have blown. Replace the blown bulb immediately.
8.3.3 Lamps OFF
Rotate the outer rotary switch on the lighting control stalk aligning the “dot” on the switch to “OFF” on the stalk to switch OFF all lamps.
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8.3.4 Parking Lamps ON
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Rotate the outer rotary switch on the lighting control stalk aligning the “dot” on the switch to the “1st detente” position on the stalk to switch ON the parking lamps.
The tail lamp, license plate lamp, side marker lamps, instrument panel illumination lamps and all interior switches are also activated when the Parking lamp is switched ON.
8.3.5 Head Lamp ON
Rotate the outer rotary switch on the lighting control stalk aligning the “dot” on the switch to the “2nd detente” position on the stalk to switch ON the head lamps.
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8.3.6 Head Lamp High Beam /Low Beam
Graphic
A
Low Beam
B
High Beam
Head Lamp High Beam
With the head lamp low beam ON, push the lighting control stalk down (away) from steering wheel to switch ON the head lamp high beam. The head lamp high beam telltale lamp in the instrument cluster illuminates indicating high beam option selected.
Head Lamp Low Beam
With the head lamp high beam ON, pull the lighting control stalk up towards the steering wheel to switch ON the head lamp low beam.
8.3.7 Head Lamp Flash
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Pull the lighting control stalk (from the head lamp low beam position) towards the steering wheel to instantaneously flash the head lamp high beam. The head lamp flash works even when the head lamp is OFF.
8.3.8 Head Lamp Leveling System
When the vehicle is either fully or partially loaded, it may have an upward inclination disturbing the head lamp aiming. A correct head lamp setting provides good visibility to the driver with minimum inconvenience to other road users.
To properly aim the head lamp beam, use the head lamp leveling switch. This switch is located on the left side of the steering column shroud in the instrument panel center bezel. This switch has 2 positions marked as 0, 1.
Graphic
Switch Position
Vehicle Loading Condition
0
Driver only or Driver with Front Passenger
1
Driver + Front passenger + Cargo Loaded
Select the suitable switch position depending on the pay load as advised in the table.
The head lamp leveling should be done when the head lamp low beam is ON.
Your vehicle head lamps are vented and moisture may be collected on the inside of the head lamp lens under certain climatic and geographical conditions. This moisture will evaporate once the head lamps have been switched ON for a few minutes.
8.3.9 Static Bending Lamps
Static bending lamps are integrated in both the head lamp. Both static bending lamps turn ON when a sharp turn is taken. They help in illuminating the road in the direction of turn.
The following conditions are to be met for the lamps to switch ON.
•  Ignition ON
•  Head lamp is ON
•  Sharp turn taken
8.3.10 Power Outlet
A 12V power supply socket is provided for power take OFF for electrical equipment/appliances like mobile phone charger etc. on the centre bezel.
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8.3.11 Interior Lamp
Interior lamps can be used for an illuminated entry. In auto mode (if equipped), the interior lamps switch ON when any of the doors are opened. Once all doors are closed, the interior lamps switch OFF.
Do not leave the courtesy lamp in permanent ON mode. This will drain your vehicle battery.
Graphic
A. The interior lamp remains permanently OFF in this position
B. The Roof lamp remains in AUTO mode (if equipped) in this position. The lamp remains ON as long as the driver door is open and switches OFF when door is closed properly The interior lamp remains in AUTO mode (if equipped) in this position. The lamp remains ON as long as the driver door is open and switches OFF when it is closed properly
C. The interior lamp remains permanently ON in this position
8.3.12 Hazard Warning Lamp
The hazard warning lamp switch is located on the instrument panel center bezel as shown in the figure.
To turn the hazard warning lamp ON, press the switch. All the turn signal lamps flash. The instrument cluster lamps also flash when the hazard warning lamp is switched ON. To turn OFF, again repress the switch.
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Use the hazard warning lamp when your vehicle is stationary or to warn other road users to be cautious while passing your vehicle.
The turn lamps do not work when the hazard warning lamps are operational.
8.4 Utility Holders
8.4.1 Glove Box/Grab Handle
Grab Handle: A grab handle is also provided above the glove box for the front passenger.
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Glove Box: To open the glove box, lift the glove box handle outward’s and lower the lid.
To avoid the possibility of injury in case of an accident or a sudden stop, the glove box lid should be kept closed when the vehicle is in motion.
8.4.2 Sun Visor
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Graphic
The sun visors can be used for either frontal or sideward shade, to reduce glare or to shut out direct rays of the sun. The sun visor can be swivelled to the side as shown in figure.
8.5 Horn
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Press the pad on the steering wheel to blow/sound the horn.
Horn will get activated when horn switch/pad is pressed.
It will get deactivated when horn switch/pad is released or after 10 sec of continuously pressing.
If Horn Switch Input is ON for more than 10 sec, Horn will get deactivate after 10 sec.
8.6 Windshield Wipers
8.6.1 Wiper Control Stalk
The wipe/wash function can be activated only when the ignition is in “ACC” or “ON” position.
Graphic
A
Flick Wipe (MIST)
B
Off
C
Intermittent (INT)
D
Low Speed (LO)
E
High Speed (HI)
8.6.2 Wiper Off
The wipe function is OFF when the wipe control stalk is in neutral position (A).
8.6.3 Flick-Wipe (Mist)
Push the wipe control stalk to position A for a flick-wipe, hold to operate the wipe continuously (simultaneously lift the wiper stalk towards the steering wheel to operate the wash). The stalk automatically comes back to position B when released.
8.6.4 Intermittent (INT) Mode
Intermittent (INT) wiping is selected when the wipe control stalk is pushed down to position C. In the INT mode, the wiper operates on preset intervals.
8.6.5 Low Speed Wiping
Push the wipe control stalk down to the position D to operate the wiper at a fixed low speed.
8.6.6 High Speed Wiping
Push the wiper control stalk down to position E to operate the wiper at a fixed high speed.
If you switch off the ignition before switching off the wiper, the blades stop at random on the windscreen. When the ignition is switched on again, the wiper blades return to the resting position provided the wipe/wash stalk is in OFF position.
Using a windshield washer in freezing temperatures could be dangerous. The washer fluid could freeze on the windshield, and block your vision resulting in an accident. If you operate your vehicle in temperatures below 4°C, use washer fluid with antifreeze protection.
•  Do not operate the wipers when the windshield is dry. It may lead to scratches on the glass
•  It is recommended not to use the wiper when the windshield glass is covered with debris, snow or leaves. Clean the glass before using the wiper to avoid damage to the wiper blades and glass
•  Do not operate the windshield washer for more than 10 seconds or when the reservoir is empty
8.7 Reverse Parking Assist System (RPAS)
Graphic
Reverse Parking assistance system is provided to aid the driver while parking the vehicle in reverse. While Parking, RPAS will detect the obstacles at the rear of the vehicle within the sensing zone, which cannot be viewed through the internal rear-view mirror and the outside rear view mirrors and windshield. The RPAS will then alert the driver by a beep sound about the location of the detected obstacle from the vehicle. The alert sound level will vary proportional to the distance. Smaller the distance shorter the interval between the beeps.
Parking Assistance System Sensors
Two RPAS sensors are located in the rear cargo to assist driver for hassle free parking.
Note
RPAS system performance is better at vehicle speed less than 8kmph
Always keep the sensors clean and free from ice formation, dust, water etc. for proper working of the system.
- Avoid doing power wash directly on the sensor surface.
-Do not press or shock the sensors by hitting or using a high-pressure water gun while washing. The sensors could be damaged. Magnetic devices present in the detection range could vastly affect the sensor performance and the distance displayed may not be accurate.
Driving and Operation
-RPAS is an aiding system. Under no circumstances Mahindra will accept any responsibility or can be held liable for any direct or indirect, incidental or consequential damage caused by this system
-System will not sense pot holes, trenches or drainages which are below the ground level
-Repainting of the sensor will affect the performance of the system
8.7.1 Activation & de-activation of RPAS
•  The Vehicle should be in IGN ON state to activate the Reverse Parking assistance system.
•  RPAS will be activated automatically when reverse gear is engaged
•  RPAS will be deactivated when reverse gear is disengaged.
When the obstacles come in the sensing range, the system starts giving the alert beeps
The frequency of RPAS beep alerts will increase as the obstacle comes closer to the vehicle and when the obstacle comes very close to the vehicle the alert beeps will become continuous.
Operation of RPAS
1. Start the vehicle.
2. Change the gear from neutral to reverse for RPAS alerts. Self-check beep will come from RPAS buzzer to indicate RPAS system indication.
3. Start moving the vehicle in reverse direction
4. The alert beeps will become more rapid as the vehicle approaches the obstacle.
5. The Beep sound can be heard from RPAS Buzzer. Frequency of the beep will increase if obstacle comes closer and the sound will be continuous if any of the obstacle is less than 50 cm.
Pay Attention
1. If there is no self-check beep coming from RPAS Buzzer after Reverse gear, contact an Mahindra Authorised Dealer.
2. If there is only 3 second continuous or 3 sec irregular beeps coming from RPAS Buzzer after Reverse gear, contact an Mahindra Authorised Dealer.
3. Obstacle in the blind zone cannot be sensed by the system. Applicable for all sensors
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4. Please check the condition of the obstacle behind of your vehicle before moving. In some cases, alerts may not match with real distance due to the installed sensor level, obstacle shape and reflection condition.
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5. Point B will be detected sooner or later, but A may not be detected at all. Applicable for all sensors.
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6. Not all obstacles are detected from 120 cm. For instance, a person is detected from 75 cm because of the weak reflection or absorption of the waves of the clothes.
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7. The distance alert frequency may increase or decrease due to different sizes of the obstacle at different positions.
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8. Though the obstacle is in the sensing zone, obstacle may not be detected since the ultrasonic waves are not reflected back to the sensor.
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9. The obstacle of a conical shape may not be detected, since the ultrasonic waves get reflected away
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Limitations of RPAS
•  System may not sense obstacles like wire mesh, handrail, small objects which are below the cargo level.
•  System may not sense obstacles with cotton or spongy surface, which will absorb ultrasonic waves emitted by RPAS.
•  System performance is dependent on the reflection angle of the obstacle.
•  System may give false alert with-out obstacles while Parking/reversing the vehicle on grasslands, gravels and bumpy roads considering it to be an obstacle.
•  System may alert you by sensing the ground when the cargo is not fitted in its intended position or when the vehicle is overloaded.
•  System may give false alerts while the vehicle moves from plain ground to a slope terrain and vice versa.
•  System may give false alerts by sensing the ground when the cargo is tilted more from the normal position or when the vehicle is heavily overloaded.
•  System may give false alarm during heavy rain, snow and heavy wind conditions.
•  The shape of the obstacle may prevent a sensor from detecting it. Some obstacles for example as follows
•  Sharply-angled objects
•  Tall or curved curb
•  Low obstacles (with height of 40 cm above ground level)
•  Tall obstacles with upper sections projecting outwards in the direction of the vehicle
•  Depending upon the shape of the obstacle and other environmental factors, the detection distance may shorten, or detection may be impossible
•  Obstacles may not be detected if they are too close to the sensor
•  Thin posts or objects lower than the sensor may not be detected when approached, even if they have been detected once
•  Because of other ultrasonic sources, sensor may give false alarm for e.g., sweeping machines, high pressure steam cleaners and neon lights
•  Due to vehicle horns, motorcycle engines, air brakes of large vehicles, or other loud noises producing ultrasonic waves, the vicinity of the vehicle is noisy, it may cause sensor to give false alarm
RPAS is an aiding system. Under no circumstances Mahindra will not accept any responsibility or can be held liable for any direct or indirect, incidental or consequential damage caused by this system
8.8 Fire Extinguisher
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Fire extinguisher is located in-between the driver and co-driver seat. Whenever there is a fire emergency, remove the strap and slide the fire extinguisher towards left side and takeout for usage.
Usage of fire extinguisher is pasted on the top of the fire extinguisher cylinder.
Always keep fire extinguisher in the vehicle.
Always refill the fire extinguisher as recommended by the manufacturer.
8.9 Blower System
Graphic
A: Close Position B: Open Position C: Blower Speed Control Knob
The blower system provided in the vehicle enables occupants to manually adjust the air flow distribution pattern located on the center console.
Blower Speed Control
Graphic
The blower speed can be adjusted by rotating the control knob. Air flow direction can be further controlled by adjusting louvers of air vents.
Blower force-circulates air through the blower unit and distributes it throughout the passenger compartment.
Blower is OFF when the blower speed control knob is set in the ‘OFF’ position. To switch on the blower, rotate the control knob clockwise to position ‘1’. To increase the blower speed, rotate the control knob clockwise further and select a higher number. To reduce the blower speed, rotate the knob counter clockwise and select a lower number.
To prevent the battery from getting discharged, never keep the blower running for long with the ignition switch at ‘ON’ position and engine switched OFF.
Centre Vents/Side Vents
The two center vents are located on the center console. Two side vents are located are each other at the left and right extreme ends of the instrument panel.
Press the louver on the vent to open the vent. You can direct the air flow as required by adjusting the louvers.
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Multiple vents are provided for distributing the air, being force circulated by blower, throughout the passenger compartment. Various ducts supply air from the blower unit to these vents. Center and Side vents have got adjustable louvers.
To ensure sufficient air flow and hence adequate blower system performance, air flow path should be kept free of obstructions. Keep system’s air intake, located near plenum appliqué, free of snow, leaves and other debris. Also keep the area in front of air vents free of any obstruction inside the cabin.
Do not lift the vent fins up by force. This may lead to damage of the vent fins.
9 STEERING AND BRAKES
9.1 Steering
Your vehicle is equipped with Manual steering / Power steering (if equipped). Power steering uses energy from the engine to decrease the driver's effort in steering the vehicle. The power steering system will give you good vehicle response and increased ease of maneuverability in tight spaces. If for some reason the power assist is interrupted, it will provide mechanical steering capability to steer the vehicle. Under these conditions, you will observe a substantial increase in steering effort, especially at very low vehicle speeds and during parking maneuvers.
Upon initial start-up in cold weather, the power steering pump may produce noise for a short amount of time. This is due to the cold, thick fluid in the steering system. This noise should be considered normal, and it does not in any way damage the steering system.
Continued operation with reduced power steering performance could pose a safety risk to yourself and others. Have the vehicle serviced at specified intervals or whenever a power steering problem is noticed.
When driving in rough/off roads, hold the steering wheel rim, do not hold the wheel spokes. A sudden bump can jerk/ turn the wheel and injure your hand. This may also lead to loss of vehicle control.
Keep both hands on the steering wheel, with the thumbs resting on the outer wheel rim.
To help prevent damage to the power steering pump:
•  Never hold the steering wheel to the extreme right or the extreme left for more than a few seconds when the engine is running
•  Heavy or uneven steering efforts may be caused by low power steering pump fluid level. Check for low power steering pump fluid level before seeking service by an Mahindra Authorised Dealer
•  Do not fill the power steering pump reservoir above the MAX mark on the reservoir, this may result in leaks from the reservoir
If the power steering system breaks down (or if the engine is turned OFF), you can still steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, check for:
•  Under inflated tire(s) on any wheel(s)
•  Uneven vehicle loading
•  High crown in the centre of the road
•  High crosswinds
•  Wheels out of alignment
•  Wheels out of balance
•  Loose or worn suspension components
9.2 Brakes
9.2.1 Parking Brake
Graphic
To apply the parking brake, pull the park brake lever up as firmly as possible. When the parking brake is applied with the ignition ON, the brake warning lamp in the instrument cluster illuminates. To release the parking brake, pull the parking brake lever up slightly, press the release button on the lever tip and lower the parking brake lever completely.
The brake warning lamp indicates only the parking brake status. It does not indicate the degree of brake application. Be sure the parking brake is firmly set when parked and the gear shift lever is in gear. When parking on a hill you should apply the parking brake before placing the shift lever gear, since the load on the transmission locking mechanism may make it difficult to move the shift lever out of gear.
Be sure the parking brake is fully disengaged before driving off. Failure to do so can lead to brake problems due to excessive heating of the rear brakes.
•  The parking brake should be adjusted as per recommended maintenance schedule
•  Always apply the parking brake when leaving the vehicle, and be certain to leave the transmission in gear. Failure to do so may allow the vehicle to roll and cause damage, hit a bystander resulting in personal injury.
•  Leaving unattended children in a vehicle is dangerous for a number of reasons. Children should be warned not to touch the parking brake or the gear shift lever. Do not leave the key in the ignition. A child could move the vehicle leading to accidents
Engaging the parking brake while the vehicle is in motion can cause the rear wheels to lock up. You could lose control of the vehicle and cause an accident.
Although the parking brake is not recommended to stop a moving vehicle, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency. However the vehicle's stopping distance increases greatly affecting the handling of the vehicle adversely.
The parking brake should always be applied when the driver is not in the vehicle.
10 STARTING AND DRIVING THE VEHICLE
10.1 Safety Tips - Before Starting your Vehicle
10.1.1 General
•  Before starting the vehicle, inspect the interior and exterior of the vehicle; for any damages, leaks, loose parts, foreign objects/debris. In case of any abnormality noticed, Contact Mahindra Authorised Dealer.
•  Before starting your journey, check and ensure proper functioning of safety devices/components like brake system, steering system, all lamps & tyres. Also ensure no critical warning lamps are ON in the cluster. In case of any safety device/component not functioning as intended or any critical warning lamps found ON in cluster, contact Authorised Mahindra service center and get it rectified before starting the journey.
•  Adjust the seat headrest, steering wheel and fasten the seat belt as described in this manual. Never perform any seat / steering adjustments when the vehicle is in motion. Start the vehicle only when seated and belted in the driver's seat
Engine idle speed is controlled by engine management system. When the engine starts, idle RPM runs higher than normal in order to warm the engine. The engine idle speed RPM reduces once the engine warms up.
Never start your vehicle in a closed garage or in an enclosed area. Exhaust fumes can be toxic. Always keep the garage door open or start the engine in an open area.
Mirror Adjustment: Ensure that the rear view mirror and both the ORVM’s are adjusted for an unobstructed view of the road behind.
Exterior Lamps: With the help of someone observe and confirm normal operation of all exterior lamps while you work on the controls from the driver seat. Also, check functioning of all lamps in the instrument panel.
Door Latches: Check for positive closing, latching, and locking of all doors, both from inside and outside.
Fluid Leaks: Check the area under the vehicle after an overnight parking for fuel, power steering fluid, brake fluid, engine coolant, oil, or other fluid leaks. If leaks are observed contact Authorised Mahindra Dealer.
10.2 Ignition Switch
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The different positions of the ignition switch are;
LOCK — This is the ignition and steering lock position. The vehicle circuits and engine is completely switched OFF. The steering wheel is also locked and the key can be removed from the ignition only in this position.
ACC — In this position all electrical circuits are enabled with the engine in OFF mode. The steering is unlocked and can be rotated.
ON — This is the ignition ON position. All electrical circuits are enabled. Some of the warning or information lamps will illuminate in this position. While some of the lamps will go out after a few seconds, some will continue to remain ON till the engine is started. When the vehicle is being driven, ignition switch remains in the ON position.
Do not leave the ignition in ON when the engine is OFF. This could lead to battery drain and ignition switch damage.
START — This position is to start the engine by cranking the starter motor. This is a momentary position. When the key is turned to start position, the starter cranks the engine. Once the engine is running, release the key, and the key reverts back to IGN position and the starter motor disengages from the engine.
Do not continue cranking after the engine has started. This will lead to damage of the starter and other engine components.
If turning the key is difficult, jiggle the steering wheel from side to side and try again. The key can be removed only in the LOCK position. When the key is removed, the steering column lock is activated and the steering wheel cannot be turned.
Never return the key to the LOCK position or try to remove the key, when the vehicle is in motion. Removing the key allows the steering wheel to lock. You will loose the control of the vehicle and may cause serious accident. Remove the key only when the vehicle is parked.
10.3 Starting the Engine
Before cranking the engine
•  Make sure the gear shift lever is in neutral
•  Ensure that the parking brake is engaged. Turn the key to IGN position but do not turn the key to start
•  Few warning lamps briefly illuminate. See “Warning Lamps in the Instrument Cluster” section for more information
1. Shift the gear shift lever to neutral position. if found in any other position
2. Apply parking brake, if found not applied
3. Turn the ignition ON through ignition key.
4. Do not press the accelerator.
5. Turn the key momentarily to the START position to crank the Engine
6. Once the engine starts, release the key; it will return to the IGN position
Do not continue cranking after the engine has started.
If the engine fails to start, attempt to restart after about 10 seconds. If the engine fails to start even after repeated attempts as per the procedure given above, contact the nearest Mahindra Authorised Dealer.
To prevent damage to the starter, wait 10 seconds before attempting to restart the engine.
If the vehicle battery has discharged, use booster cables, a booster battery or a battery from another vehicle to start. Jump-starting a vehicle can be dangerous if done improperly. Refer to the “Jump-starting procedure” section in this manual.
If the engine still fails to start, contact an Mahindra Authorised Dealer for assistance.
Ensure the following when the engine is running:
•  All warning lamps are OFF
•  Low oil pressure lamp is OFF
Engine Idling: The idle speed is controlled automatically, and it will decrease as the engine warms up.
After idling for a few seconds, follow the below steps to drive away:
1. Release the parking brake
2. Depress the clutch
3. Shift the gear lever to 1st gear
4. Release the brake pedal
5. Drive by releasing the clutch and depressing the accelerator pedal simultaneously
Engine Idling - In Cold Weather: Avoid full throttle operation when the engine is cold and prolonged idling at low ambient temperatures. Long periods of idling is harmful to engine. Combustion chamber temperatures can drop to low temperatures, where the fuel injected may not burn completely. Incomplete combustion allows carbon and varnish to form on piston rings and injector nozzles. Also, the unburned fuel can enter the crankcase, diluting the oil and causing rapid wear to the engine.
For smooth functioning and reliable operation of the engine during cold weather conditions, use suitable fuel (Petrol/Diesel) which will be available at filling stations during winter months. Check with your fuel retailer for details.
Coolant in the radiator will survive up to ambient temperature of -15 degree C. If the ambient temperature is expected go below -15 degree C, during operation, the engine will require a different coolant/coolant concentration. Contact a Mahindra Authorised Dealer for assistance.
10.3.1 Stopping the Engine
Your vehicle is powered by a turbo diesel engine. Before turning the engine OFF, always allow the engine to return to normal idle speed and run for few seconds. This assures proper cooling and lubrication of the turbocharger. This is particularly necessary after any hard driving.
To reduce the risk of personal injury, before turning OFF the engine and leaving the vehicle, always follow the below mentioned safety tips.
•  Keep your right foot on the service brake pedal
•  Turn front wheels towards the road curb
•  Switch OFF the ignition, Turn the key to the steering lock position and remove the key
•  Firmly engage the parking brake
•  Move the gear shift lever to the neutral position
•  Slowly release the service brake pedal
•  Lock your vehicle when leaving
10.4 Driving Your Vehicle
10.4.1 General Driving Precautions
Always observe the following precautions to minimize the risk of accidents leading to serious personal injury or damage to your vehicle
•  Before you drive your vehicle, please read this manual carefully.
•  Before you start driving, check proper operation of the brakes and steering system.
•  If, while driving, you hear any strange noise or feel unusual vibration, or if you have any concerns whatsoever, or if any warning lamps illuminate or buzzers sound, park/stop the vehicle in a safe location as soon as possible. Identify the cause and take any necessary remedial action. Contact your Mahindra Authorised Dealer if necessary.
•  Never overload or improperly load your vehicle.
•  Always be attentive while driving and follow safe driving practices.
•  Always maintain the recommended inflation pressure in tires.
•  Always drive at a safe speed appropriate for given driving conditions. You must follow the speed limits.
•  While backing up, keep a constant lookout for people, particularly children, or other obstructions or hazardous material that might be present behind the vehicle.
•  Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle.
•  Always slow down in gusty crosswinds. Because of its profile and higher center of gravity, your vehicle is more sensitive to side winds than an ordinary passenger car. Slowing down will allow you to have much better control.
•  When driving off-road or on rugged terrain, do not drive at excessive speeds, jump, make sharp turns, strike objects, etc. This may cause loss of control or vehicle rollover causing serious injury. You are also risking expensive damage to your vehicle's suspension and chassis.
•  Maintain steering wheel control at all times, especially on rough terrains. Sudden changes in terrain can result in abrupt steering wheel motion. Make sure you grip the steering wheel from the outside. Do not grip the spokes.
•  Be extremely careful when driving on pavements made slippery by loose sand, water, gravel, snow or ice.
•  If your vehicle goes off the edge of the pavement, slow down, but avoid severe brake or steering application. Ease the vehicle back onto the pavement only after reducing your speed. Do not turn the steering wheel too sharply while returning to the road surface.
•  It may be safer to stay on the apron or shoulder of the road and slow down gradually before returning to the pavement. You may lose control if you do not slow down or if you turn the steering wheel too sharply or abruptly.
•  In an unavoidable emergency situation where a sudden sharp turn must be made, turn the steering wheel only as rapidly and as far as required to avoid the emergency. Excessive steering will result in less vehicle control. Additionally, smooth variations of the accelerator and/or brake pedal pressure should be utilized if changes in vehicle speed are called for. Avoid abrupt steering, acceleration or braking which could result in an increased risk of loss of vehicle control, vehicle rollover and/or personal injury. Use all available road surfaces to return the vehicle to a safe direction of travel.
10.4.2 Off Road Driving Precautions
•  When driving off-road or on rugged terrains, never overspeed or make sharp turns. This may cause loss of control or vehicle rollover causing serious injury.
•  Maintain steering wheel control at all times. Sudden changes in terrain can result in abrupt steering wheel motion.
•  Do not drive horizontally or diagonally across steep slopes, your vehicle can tip over sideways. Driving straight up or straight down is preferred.
•  Drive cautiously to avoid vehicle damage from concealed objects such as rocks and stumps. You should either know the terrain or map-out your route before driving in the area.
•  Always perform a maintenance inspection after each day of off-road driving that has taken you through rough terrain, sand, mud or water.
10.4.3 Driving Through Water
Although your vehicle is capable of driving through shallow water, there are a number of precautions that must be considered before entering the water.
Never drive through still water that is higher than the bottom of the axle hubs. Not following this instruction will allow water to enter vehicle components causing internal damage to the components, affecting driveability, safety, emissions and reliability.
When driving through water, drive very slowly and at constant speed, less than 5 kmph. Water waves generated will be high and may enter air intake, causing severe engine damage or cause a vehicle to get stalled.
You must slow down while driving through shallow water. Speeding may cause water to splash onto the windshield, impairing your vision. In extreme conditions, you may get a water wedge formation between the road and tyre causing loss of control in the vehicle.
•  The ground under the water might not be firm which could result the water being deeper than expected when driving the vehicle through it.
•  Do not stop or shut OFF the engine while immersed in water. It helps in preventing water getting inside the exhaust pipes.
•  When backing down a ramp, do not allow the exhaust tail pipe to immerse in water.
•  Water can wash the grease from wheel bearings, causing rusting and premature failure. It may also enter the differentials, transmission and transfer case, reducing the oil's lubricating qualities. If these are submerged in water, the lubricants should be replaced as required.
•  Water entering the transmission will cause deterioration in shift quality, locking up of your transmission accompanied by vibration, and ultimately damaging the transmission.
•  Sand, mud/sludge that has accumulated in brake drums and around brake discs may affect braking efficiency. This may also damage brake system components. Wet brakes cannot stop the vehicle as effectively as dry brakes. Drying can be improved by driving the vehicle slowly while applying light pressure on the brake pedal.
•  When driving through water, traction or brake capability may be limited. Always perform a maintenance inspection after each day of off-road driving that has taken you through water.
10.4.4 Flowing Water
If the water is swift flowing and rising (as in storm run-off) avoid crossing until the water level recedes and/or the flow rate is reduced.
The flowing water can erode the streambed causing your vehicle to sink into deeper water.
Determine the exit point(s) that are downstream of your entry point to compensate for drifting.
10.4.5 After Driving Off-road or through Water
Off-road operation puts more stress on your vehicle than does most on-road driving. Always perform a maintenance inspection after each day of off-road driving that has taken you through rough terrain, sand, mud, or water.
•  After going off-road, it is always a good idea to check for damage. Completely inspect the underbody of the vehicle for any damages.
•  Check for accumulations of plants or bushes. These could be a fire hazard. They might also hide damage to fuel lines, brake tubes/hoses, etc.
•  Inspect all the tubes/hoses and check for any fluid leakages.
•  Get heat exchangers (radiator and condenser) cleaned.
•  Check threaded fasteners for looseness, particularly on the chassis, drive train components, steering, suspension and brakes. Retighten them, if required, and torque to the values specified in the ‘Repair Manual’.
•  We also recommend that the vehicle be checked at the Mahindra Authorised Dealer for any water entry in to the transmission / axle or the engine.
Abrasive material in any part of the brakes may cause excessive wear or unpredictable braking. You might not have full braking power when needed leading to accidents. If you have been operating the vehicle in off-road conditions, get the brakes checked and cleaned as necessary.
•  If any unusual vibration is experienced, check the wheels for impacted material. Impacted material can cause a wheel imbalance. Get it inspected/corrected as soon as possible.
•  After driving through deep water, inspect your vehicle fluids and lubricants (engine oil, transmission/transfer case/axle oils) to ensure the fluids have not been contaminated.
10.5 Tips for Better Fuel Economy
Give due consideration to the points listed below for better performance of vehicle and enhance fuel economy.
•  Smooth, moderate operation can yield savings in fuel
•  Steady speeds without stopping will usually give the best fuel economy
•  Idling for long periods of time may waste fuel
•  Anticipate stopping; slowing down may eliminate the need to stop
•  Sudden or hard accelerations reduce fuel economy
•  Slow down gradually
•  Drive at moderate speeds
•  Revving the engine before turning it off may reduce fuel economy
•  Air conditioner may reduce fuel economy
•  Warming up a vehicle on cold mornings is not required and may reduce fuel economy
•  While idling put the gear shift lever in neutral position
•  Resting your foot on the clutch pedal while driving may reduce fuel economy
•  Combine errands and minimize stop-and-go driving
•  Keep tires properly inflated. It is recommended to check your tire pressure in the morning when the tyre is cold
•  Use recommended engine oil. Refer to the Maintenance Section for specifications and capacities
•  Replace the fuel filter and air filter at the recommended intervals
•  Shift gears at the recommended speeds and rpm bands only. Refer to the gear shifting speed table for further details
•  Follow the recommended maintenance schedule and perform owner maintenance checks recommended
•  Heavily loading a vehicle or towing a trailer will reduce fuel economy
•  Carrying unnecessary weight may reduce fuel economy
•  Adding certain accessories to your vehicle may reduce fuel economy
•  Driving on flat terrains offer improved fuel economy as compared to driving on hilly terrains
•  Close windows during high speed driving for better fuel economy
•  It is recommended to refuel in the mornings (cold weather condition)
10.6 How to Calculate Fuel Efficiency (Mileage)
1. Ensure recommended tyre pressure is maintained.
2. Refuel your vehicle till the fuel gun at the fuel station is auto-cut-off.
3. Reset trip meter to zero.
4. Drive at a moderate speed for a minimum distance of 150 kms.
5. Refuel at the same fuel station till the auto-cut-off mode.
6. Assuming ‘a’ litres of fuel was filled and ‘b’ was the trip meter reading. Fuel Efficiency = b/a kmpl.
7. We recommend that point no. 2 and point no. 5 should be done in cold conditions (in mornings).
10.7 Exhaust Gases
Protection against exhaust gas entry into the vehicles interior is considered in the design of the exhaust system.
•  Vehicle exhaust contains Carbon Monoxide, Carbon Dioxide, Nitrogen Oxides, Hydrocarbons and Particulate Matter. These are potential environmental and health hazards.
•  Avoid inhaling the exhaust gases. Carbon Monoxide is a colorless and odorless gas and can cause unconsciousness or even death.
•  If the exhaust system is damaged for any reason or you notice a change in the exhaust noise, have the vehicle checked by an Mahindra Authorised Dealer immediately.
•  Do not start the vehicle in a closed garage or in an enclosed area where ventilation is poor for the exhaust gases.
•  Since the engine compartment and exhaust system components are hot and can ignite a fire, do not park or leave the vehicle with the engine idling over dry grass, leaves, paper, rags or any combustible material.
Never keep the engine running when the vehicle is parked in an area which is not properly ventilated. This could lead to serious respiratory problems and/or death.
10.8 Gear Shifting
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The gear shift lever shifts the transmission to various gears.
10.9 Neutral Position
This position stops the transmission of power from the engine to drive axle. With the gear shift lever in neutral and brakes released, the vehicle can move freely by pushing or towing. The engine can be started in this mode. It is always recommended to keep the brake pedal depressed in this position. It is advisable to shift into neutral when the vehicle is standstill for longer durations with the engine idling.
Do not leave the vehicle with the gear shift lever in neutral position. Always engage manual parking brake before leaving the vehicle, to prevent any vehicle movement leading to possible injury to a by-stander or damage to vehicle.
10.10 Gears 1-5
Use the gears 1 to 5 as per vehicle load, road/traffic conditions or as per requirement.
Always depress the clutch fully before moving the gear shift lever from the current position to any desired position. Perform up-shifts or down-shifts one gear at a time, do not jump gears.
When parking on an incline, gear alone may not be sufficient to prevent the vehicle from moving. Always set the parking brake in addition to shifting the gear shift lever into gear. It is also recommended to turn the front wheels towards the road curb.
10.11 Reverse
This gear is to enable the vehicle to move in the reverse direction. Move the gear shift lever into this position only after the vehicle has come to a complete stop.
Shift into or out of reverse gear only after the vehicle has come to a complete stop and the engine is at idle speed.
On slippery/wet road surfaces, never downshift in order to obtain braking action. This could result in a wheel slip and reduced vehicle control.
10.12 Uphill and Downhill Driving
To prevent the engine from laboring at a low RPM when driving uphill gradients or with your vehicle heavily loaded, downshift when necessary to maintain engine RPM within the best torque range. Similarly while driving downhill, downshift to utilize the engine braking in an optimum manner.
10.13 Fuel - BS VI
10.13.1 Diesel Fuel Requirement
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Use only commercially available vehicular Ultra-low Sulfur Highway Diesel that meets to IS 1460;2017 BSVI specification only. Information on diesel quality can normally be found in the fuel pump. Please contact filling station personnel in case labels in the pump cannot be found.
Do not fill any other fuel which is not meeting the above spec or add any non-recommended fuel additive and supplements
If Incorrect or unapproved fuel is filled incidentally by negligence, do not start the vehicle. Contact an Mahindra Authorised Dealer to have the fuel system drained completely.
Avoid inhaling fuel vapors and any skin or clothing contact. Direct skin contact with Diesel or the inhalation of fuel vapor may affect your health.
It is recommended maintaining a minimum of 10 liters of fuel in the fuel tank. Driving the vehicle till the fuel tank empty or complete dryness is not recommended.. Always have sufficient fuel in the tank. Check the fuel level prior to starting your journey.
It is unsafe to keep or carry fuel in a separate container in the vehicle. This may cause fire hazard either in static or vehicle operating condition.
10.13.2 Fuel-Lid Opening and Closing
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The fuel-lid can be opened by using the vehicle key.
Turn the fuel cap counter-clockwise to open. Refuel and put the cap back in its place and tighten in the clockwise direction till distinct clicks are heard. Close the fuel lid and lock with key.
Ensure the fuel cap and lid are securely closed before starting the vehicle.
10.14 Speed Limiter (for Domestic Only)
As per AIS-18 your vehicle is fitted with Speed Limiter. The speed of the vehicle is limited to 80 kmph.
11 WHEELS AND TYRES
11.1 Tyre Rating
Your vehicle is originally equipped with tyres supplied by a reputable manufacturer. If you ever have any questions regarding your tyres, please refer to literature supplied by the tyre manufacturer, or to the separate tyre warranty provided by the tyre manufacturer. You may also contact Mahindra directly, or the tyre manufacturer.
•  Bolero MaXX PIK-UP is 7.00 R15(1.3 T/1.7 T), 7.00 R16 (2T)
Tyre rating is explained as below;
Tire size (example: 7.00 R15)
(C): R:This is the Tyre Construction Code. The “R” stands for Radial.
(D):15 (Two-digit number):This number is the wheel or rim diameter in inches.
11.2 Tyre Label (Vehicle Placard)
Tyre Label (Vehicle Placard) is located on the front passenger side inner B-pillar. This placard tells you important information about tyre size designed for your vehicle, and the laden/unladen tyre inflation pressures for the front & rear tyres.
Bolero MaXX PIK-UP TIRE INFLATION PRESSURE KG/CM2
   
7.00 R15 (1.3 T/1.7 T)
7.00 R16 (2.0 T)
LADEN
Front
2.8
4.2
Rear
5.6
7.7
Never overload your vehicle. Overloading can cause tyre failure, affect vehicle handling, and increase your stopping distance, resulting in an accident and/or personal injury.
Improper inflated tyres can adversely affect vehicle handling or can fail unexpectedly, resulting in an accident and/or personal injury.
11.3 Tyre Pressure
Proper tyre inflation pressure is essential to the safe and satisfactory operation of your vehicle. Three primary areas are affected by improper tyre pressure;
•  Safety
•  Economy
•  Ride Comfort and Vehicle Stability
Proper tyre inflation contributes to a comfortable and safe ride. Overinflating produces a jarring and uncomfortable ride. Both underinflation and overinflation affect the stability of the vehicle and can produce a feeling of sluggish response or over responsiveness in the steering. Unequal tyre pressures can cause erratic and unpredictable steering response or may cause the vehicle to drift left or right.
Improper inflation pressures can cause uneven wear patterns to develop across the tyre tread. These abnormal wear patterns will reduce tread life resulting in a need for earlier tyre replacement. Under inflation also increases tyre rolling resistance and results in higher fuel consumption.
The proper cold tyre inflation pressure is listed in the Tyre Label (Vehicle Placard), located on the driver's door corner.
11.3.1 Tyre Inflation Pressures
The tyre pressure should be checked and adjusted, as well as inspected for signs of tyre wear or visible damage, at least once a month. Use a good quality pressure gauge to check tyre pressure. Do not make a visual judgement when determining proper inflation. Radial tyres may look properly inflated even when they are underinflated. At the same time, each tyre should be inspected for signs of tyre wear or visible damage.
11.3.2 Inspection and Adjustment Procedure
Inflation pressures specified on the placard are always cold tyre inflation pressures. Cold tyre inflation pressure is defined as the tyre pressure after the vehicle has not been driven for at least three hours, or driven less than 1 km after a three-hour period. Check tyre pressures more often if subject to a wide range of outdoor temperatures, as tyre pressures vary with temperature changes. Tyre pressures change by approximately 1 psi (7 kPa) per 7°C of air temperature change. Keep this in mind when checking tyre pressure inside a garage, especially in the winter.
When it was new, the spare tyre in your vehicle was fully inflated. However, a spare tyre can lose pressure over time. In order to avoid being stranded, check the spare tyre air pressure frequently.
Safe operation of your vehicle requires that your tyres are properly inflated. Remember that a tyre can lose up to half of its air pressure without appearing flat.
At least once a month or before long trips, inspect each tyre and check the tyre pressure with a tyre gauge (including spare tyre). Inflate all tyres to the recommended inflation pressure.
Under-inflation is the most common cause of tyre failures and may result in severe tyre cracking, tread separation or “blowout”, with unexpected loss of vehicle control and increased risk of injury. Under-inflation increases sidewall flexing and rolling resistance, resulting in heat buildup and internal damage to the tyre. It also may result in unnecessary tyre stress, irregular wear, loss of vehicle control and accidents.
Always inflate your tyres to the recommended pressure even if it is less than the maximum inflation pressure information found on the tyre. The recommended tyre inflation pressure is found on the Tyre Label which is located on the front passenger side inner B-pillar. Failure to follow the tyre pressure recommendations can cause uneven tread wear patterns and adversely affect the way your vehicle handles.
If you overfill the tyre, release air by pushing the metal stem in the center of the valve. Then recheck the pressure.
After inspecting or adjusting the tyre pressure, always reinstall the valve stem cap (if equipped). This will prevent moisture and dirt from entering the valve stem, which could damage the stem, resulting in an unexpected loss of tyre pressure, an accident and/or personal injury.
11.4 Tread Wear Indicators (TWI)
Tread wear indicators are molded into the bottom of the tread grooves. They will appear as bands when the tread depth becomes 1/16 inch (2 mm). When the indicators appear in two or more adjacent grooves, the tyre should be replaced.
Avoid abrupt maneuvering and braking. This can cause tyre deterioration and lead to loss of steering or braking control.
11.5 Life of Tyre
The service life of a tyre is dependent upon various factors including but not limited to;
•  Driving style
•  Tyre pressure
•  Distance driven
Tyres and the spare tyre should be replaced after six years, regardless of the remaining tread. Failure to follow this warning can result in sudden and unexpected tyre failure, leading to an accident and/or personal injury.
Keep dismounted tyres in a cool, dry place with as little exposure to light as possible. Protect tyres from contact with oil, grease and fuels.
Do not use a tyre, wheel size or speed rating other than that specified for your vehicle on the tyre placard. Combinations of unapproved tyres and wheels may change suspension geometric and performance characteristics, resulting in changes to steering, handling and braking of your vehicle. This can cause unpredictable handling, stress to steering and suspension components. You could lose control of the vehicle or the tyre can unexpectedly fail, resulting in an accident and/or personal injury.
Replacing original tyres with tyres of a different size may result in false speedometer and odometer readings.
11.6 Tyre Rotation Recommendations
Tyres on the front and rear axles of vehicles operate at different loads and perform different steering, handling, and braking functions. For these reasons, they wear at unequal rates and develop irregular wear patterns. Rotation will increase tread life, help to maintain mud, snow, and wet traction levels, and contribute to a smooth, quiet ride. Follow the recommended tyre rotation frequency for your type of driving. It is recommended rotating the tyres as per the “Maintenance Schedule”.
Graphic
The suggested rotation method is the “forward-cross” shown in the diagram. The benefits of rotation are especially worthwhile with aggressive tread designs such as those on On/Off-road type tyres. Rotation will increase tread life, help to maintain mud, snow, and wet traction levels, and contribute to a smooth, quiet ride. Follow the recommended tyre rotation frequency for your type of driving. More frequent rotation is permissible if desired. The reasons for any rapid or unusual wear should be corrected prior to rotation being performed.
11.7 Changing a Flat Tyre
Refer to “If you have a Flat Tyre” section in the general chapter for details.
11.8 Wheel Tightness
When you change a wheel, remove all rust and dirt at all locations where the wheel contacts the wheel hub. Use a scraper or wire brush to be sure that you remove all rust and dirt. A loose wheel could have damaged or elongated the holes in the rim, or damaged the rim/hub assembly. If any of the wheel studs or nuts are damaged, contact the nearest Authorised Mahindra Dealer.
Always tighten the nuts in a crisscross sequence. Never use oil or grease on your wheel studs or nuts.
Never over tighten the nuts on the wheel stud. You could damage the stud or the nut.
Torque tighten the wheel nuts to the specified value at the nearest Authorized Mahindra Workshop.
The tyres fitted in this vehicle meet the requirements of BIS and they comply with the requirements under the Central Motor Vehicles Rules (CMVR) 1989.
12 EMERGENCIES
12.1 Hazard Warning Flashers
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The hazard warning lamp switch is located on the instrument panel center bezel as shown in the figure. Press the switch to turn ON the hazard warning flashers. When the hazard warning flasher switch is activated, all directional turn signals will flash to warn oncoming traffic.
This is an emergency warning system and should be used only when there is an emergency. Use it when your vehicle is disabled and is a safety hazard for other motorists. Hazard warning flasher will work in all positions of the ignition key and even when the vehicle is fully locked.
With extended use, the hazard warning flasher may drain your vehicle battery.
12.2 Vehicle Does not Start - Checks
Before making these checks, make sure you have followed the correct starting procedure and that you have sufficient fuel.
If the engine is not cranking or is cranking too slowly/ intermittently
1. Check that the battery terminals are tight and clean
2. If the battery terminals are firmly fastened, turn the interior lamps ON
3. If the lamps do not illuminate, glow dim or go OFF when the starter is cranked, then it indicates a weak or discharged battery. Try jump starting. Follow ‘Jump starting’ instructions given later in this chapter
4. Check the fuses in the Engine Compartment Fuse Box and Instrument panel Fuse Box
If the engine cranks normally, but does not start
1. If the engine is cranking normally, but if the engine does not start even after repeated cranking, Contact an Mahindra Authorised Dealer.
2. During winter, use of non-winter diesel or due to extreme cold conditions, the vehicle may not start. Contact an Mahindra Authorised Dealer for further assistance
To prevent damage to the starter, do not crank the engine for more than 15 seconds at a time. Wait 10 to 15 seconds before trying again.
If the engine stalls while driving
•  Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
•  Turn ON your hazard warning flashers and check for any malfunction lamps in the instrument cluster.
•  Turn the ignition OFF, wait for approximately 90 seconds and try starting the engine again.
•  . If the vehicle still does not start, contact an Mahindra Authorised Dealer.
If the engine stalls while running, the power assist for the brakes and steering will not work. Steering and braking will be much harder than usual.
If the engine speed does not increase
•  If the engine speed does not increase when the accelerator pedal is depressed, there may be a problem in the Engine Management System, electrical or electronic controls.
•  In case of certain faults, the engine may go to limp home mode, which is indicated by the check engine lamp.
•  Have your vehicle checked by an Mahindra Authorised Dealer as soon as possible.
12.3 Engine Overheating
If the temperature gauge moves beyond the normal operating range toward “H” mark. it indicates the engine overheating that may damage the engine.
When the engine overheats, the Engine Management System reduces engine power substantially and may even shut the engine OFF; it is dangerous to continue driving when the engine has overheated. You need to first cool the engine down before starting to drive again.
Follow the below instructions to cool the engine down
•  Progressively reduce the vehicle speed and bring the vehicle to a stop at the side of the road
•  Turn ON the hazard warning flashers
•  Keep the engine running at idle
•  Engage the parking brake
•  Wait till the engine coolant temperature drops sufficiently such that the needle in the temperature gauge is around halfway between C and H
Now switch the engine OFF and carefully open the bonnet/hood to visibly inspect the engine cooling system parts. Be cautious while doing an inspection as vehicle parts will still be too hot. Verify that the engine coolant level in the coolant recovery tank is maintained between the 'Min' and 'Max' mark. Check for possible fluid leakages. Check for damages to heat exchangers and connecting hoses. Also verify that the radiator shrouds, engine fan blades and the engine belt all are in good condition.
If any evidence of failure is observed, contact the nearest Mahindra Authorised Dealer for help. In case, no system leakage/ failure is suspected, driving can be continued.
Either due to severe operating conditions or due to any system leakages or failures, the engine can get overheated. However if the engine is getting overheated repeatedly, even in normal operating conditions, get the vehicle checked by an Mahindra Authorised Dealer as soon as possible.
Refer to the 'High Engine Coolant Temperature' section under the 'Features and Control' chapter for details.
If the high engine coolant temperature warning is ignored, the engine shuts OFF abruptly to safeguard engine components from overheating and consequent failure. Abrupt engine shut-off can lead to uncontrollable driving condition and accidents.
Stay clear of hot and rotating vehicle parts while visually inspecting the vehicle. The coolant inside the cooling system is under high pressure and temperature. Never open the pressure cap of the degassing tank when the engine is hot. Not taking precautions may lead to serious injury to your skin/eyes.
For optimum performance of the cooling system you must maintain the required coolant level and use only recommended engine coolant.
12.4 Jump Starting
Jump start can be performed when the battery charge is low which can be confirmed by performing the following operations:
1. Turn headlamp ON and check whether lights are dim
2. Try to start the vehicle and check whether engine cranks slowly or not crank at all.
3. Open the bonnet and locate the battery.
It may be necessary to remove the disabled vehicle’s battery cables from the battery terminals and clean both cables and terminals. Use a stiff wire brush to remove all corrosion. Reconnect the cables to the battery terminals before jump starting the vehicle.
4. The positive terminal will be marked with a plus sign (+) and will usually have a RED cable attached on it.
5. The negative terminal will be marked with a minus sign (-) and will usually have a BLACK cable attached to it.
6. A standalone booster battery can be used to start the engine when the vehicle battery is low.
7. Take jumper cables and unwind the red and black cables.
8. Wear safety gear and connect one end of red clamp of the jumper cable to the positive (+) terminal of the discharged battery and other end to the positive (+) terminal of the booster battery.
9. Similarly, connect one end of black clamp of the jumper cable to the negative (-) terminal of the booster battery and other end to the negative (-) terminal of the discharged battery.
10. Once the jump starting assembly is done, crank the engine for starting.
11. Once the vehicle gets started, carefully remove the jumper cables in the reverse order of attachment.
12. Disconnect the black clamp of the jumper cable from the negative (-) terminal of the discharged battery and the other end of the black clamp from the negative (-) terminal of the booster battery.
13. Similarly, disconnect the red clamp of the jumper cable from the positive (+) terminal of the booster battery and the other end of the red clamp from the positive (+) terminal of the discharged battery.
14. Close the bonnet
15. Keep the vehicle's engine running and slightly accelerate the vehicle to charge the battery.
If the problem persists on next starting cycle, please visit Mahindra Authorised Dealer
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Make sure none of the cables are dangling into the engine compartment, where they could be exposed to moving parts.
Replace any positive (+) red post protective covers if applicable (You have had to remove or open these in the beginning) These covers help prevent accidental short circuiting of the battery
•  Keep the vehicle's engine running. Run the vehicle above idle (slightly revved up with your foot on the accelerator). This should give the battery enough charge to start the vehicle again. If it does not start, either your battery might be dead or faulty alternator.
Improper jump starting procedures can result in battery explosion and acid burn hazard.
Loosely connected battery cables could damage the electronic control units.
To disconnect battery terminals, wait for at least 2 minutes to allow discharge of high voltage or it could lead to personal injury.
While disconnecting, always disconnect the -VE terminal first and while connecting, always connect the -VE terminal last.
Do not connect battery terminals with opposite polarity, it will lead to alternator, Electronic control unit failures.
Towing a vehicle to start could be dangerous. The vehicle being towed could surge forward when the engine starts, causing the two vehicles to collide, injuring the occupants.
Modern vehicles with electronic management systems should not be jump started without ‘protected’ jump starter leads.
12.5 Towing
12.5.1 Towing your Vehicle during Emergency
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If your vehicle needs to be towed, call a professional towing service. If a towing service is unavailable in an emergency, your vehicle may be temporarily towed by a cable or chain secured to the emergency towing hook under the front bumper of the vehicle.
Use only the towing hook provided, for towing in an emergency. Do not tow by the bumper or any other part which may be damaged.
A driver must be in the vehicle being towed to steer and operate the brakes. Towing in this manner must be done only on hard-surfaced roads for short distances and at low speeds. Also, the wheels, axles, drive train, steering and brakes must all be in good working condition.
Avoid sudden starts or erratic driving maneuvers, which would place excessive stress on the towing hook and towing cable or chain, resulting in breaking of the hook or the chain.
If the engine is not running, the power assist for the steering and brakes will not be functional, making it harder to steer or brake than usual.
Use only a cable or chain specifically intended for use in towing vehicles. Securely fasten the cable or chain to the towing hook provided.
12.5.2 Towing Equipment
Towing equipment are of two types.
•  Flat-bed equipment - Your vehicle is loaded on the back of a truck. This is the safest and best way of towing.
•  Wheel-lift equipment - The tow truck uses two pivoting arms that go under the tires (front or rear) and lift them off the ground. The other two tires remain on the ground.
•  Sling-type equipment - The tow truck uses metal cables with hooks on both ends. These hooks go around parts of the frame or suspension and lift the end of the vehicle off the ground. This is not a good method of towing as it may damage the vehicle's suspension and body. Avoid a tow with sling type equipment
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13 VEHICLE LOADING
This section will guide you in the proper loading of your vehicle, and to keep your loaded vehicle weight within its rated capacities. Properly loading your vehicle will ensure optimum vehicle performance.
Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions, such as slower speeds, avoiding abrupt steering changes and increased stopping distance, should be taken when driving a loaded vehicle. Do not overload your vehicle. Overloading or loading the vehicle improperly can deteriorate handling capability and contribute to loss of vehicle control and vehicle rollover.
Vehicle load limits include Gross Vehicle Weight (GVW), Payload and Seating capacity.
13.1 Gross Vehicle Weight (GVW)
The GVW comprises the weight of the vehicle including occupants, standard equipment, fuel and other fluids, installed accessories, cargo.
GVW can be obtained when the fully loaded vehicle is driven onto a weighing scale.
•  Do not use replacement tire’s with lower load carrying capacities than the original tire’s as they may lower the vehicle's GVW limitations.
•  Loaded vehicles may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle.
•  Lack of proper maintenance, misuse or abuse of your tyre’s can cause a sudden and unexpected loss of tyre pressure, resulting in loss of vehicle control, an accident, personal injury.
13.2 Cargo/Luggage Storage Precautions
When storing cargo and luggage in the vehicle, following precautions should be taken;
•  Put the entire cargo/luggage in the cargo box only
•  Be sure all items are secured in place
•  Distribute the weight evenly in the cargo box to maintain balance
•  To prevent cargo/luggage from sliding in cargo box during braking/ cornering, ensure that it is secured properly to the tie down hooks
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•  Avoid stacking anything higher than the rear window level in the cargo box, as this may obstruct the rear view
Never allow anyone to ride in the cargo bed. It is not designed for carrying passengers. They are much more likely to suffer serious injury, in the event of sudden braking or a collision. They should ride in their seats only.
Extra precautions must be taken with large, heavy or oddly shaped objects to be sure they are properly secured. They can be thrown about or ejected from the bed during driving, resulting in injury to you, a passenger, a bystander, or cause an accident.
Disconnect the NEGATIVE terminal of the vehicle battery while doing Arc welding on your vehicle. This is to avoid damage of electronic components in the vehicle.
13.3 Cargo Tie-Down Hooks
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To prevent movement of cargo while vehicle is motion, they can be tied down firmly with ropes and cargo tie-down hooks.
Always secure objects in the cargo bed. Extra precautions must be taken with large, heavy or oddly shaped objects to be sure they are properly secured. They can be thrown about or ejected from the bed during driving, resulting in injury to you, a passenger, a bystander, or cause an accident.
14 MAINTENANCE
14.1 General Owner's Information
Your vehicle has been designed for fewer maintenance requirements with longer service intervals to save both your time and money. However, each regular maintenance, as well as day-to-day care is more important to ensure a smooth, trouble-free, safe and economical operation. It is the owner's responsibility to make sure the specified maintenance, including general maintenance service is performed. Note that both the new vehicle limited warranty and emission control system limited warranties specify that proper maintenance and care must be performed. See Warranty and Service Information Guide for complete warranty information.
Where to go for service?
Mahindra technicians are well trained specialists and are kept up to date with the latest service information through technical bulletins, service tips and in dealership training programmes. They learn to work on Mahindra vehicles before they work on your vehicle, rather than while they are working on it.
You can be confident that your Mahindra Authorised Dealer service department does the best job to meet the maintenance requirements on your vehicle reliably and economically.
Get the most from your vehicle with routine maintenance: Routine maintenance is the best way to help ensure you get the performance, dependability, long life and better resale value you expect from your vehicle. This is exactly why we've put together this Maintenance Section. It outlines the services required to properly maintain your vehicle and when they should be performed. The focus is on maintaining your vehicle while it's running great, which goes a long way toward preventing major repairs and expenses later.
Here are a few suggestions to help you get started on routine maintenance:
•  Familiarize yourself with your vehicle by going through your Owner's Manual
•  Take a few minutes to review this Maintenance Section
•  Make it a habit to use this manual to record scheduled maintenance in the warranty and Service Information Guide
•  Consult with your Mahindra Authorised Dealer for all your vehicle's needs
Suggestions for Obtaining Service for your Vehicle
Prepare for the Appointment: If you have warranty work to be done, be sure to have the right papers with you. All work to be performed may not be covered by the warranty. Discuss additional charges with the service manager. Keep a maintenance log of your vehicle's service history.
Prepare a List: Make a written list of your vehicle's problems or the specific work you want done. If you've had an accident or work done that is not on your maintenance log, let the Service adviser/Relationship manager know about it.
Be Reasonable with Requests: If your list has several items and you must have your vehicle by the end of the day, discuss the situation with the Service adviser/Relationship manager and list the items in order of priority.
Need Assistance? : It is recommended talking to an Mahindra Authorised Dealer service manager first. Most matters can be resolved with this process. If for some reason you are still not satisfied, talk to the general manager or owner of the dealership.
If an Mahindra Authorised Dealer is unable to resolve the concern, you may contact any Mahindra Customer Care Executive. They would need the following information:
Owner's name and address, owner's telephone number (home and office), Mahindra Authorised Dealer name, Vehicle Identification Number (VIN), vehicle delivery date and mileage.
Warranty Information: Read the Warranty Information given in the ‘Warranty and Service Information Guide’ for the terms and provisions of Mahindra warranties applicable to this vehicle. Mahindra genuine parts, fluids, lubricants and accessories are available at any Mahindra Authorised Dealer. They will help keep the vehicle operating at its best.
Protect your Warranty: Routine maintenance is not only the best way to help keep your vehicle performing as intended, it's also the best way to protect your warranty. Failure to perform scheduled maintenance specified in the warranty and Service Information Guide will invalidate warranty coverage on parts affected by the lack of maintenance. We can't stress enough how important it is to keep records of all maintenance. Damage or failures due to neglect or lack of proper maintenance are not covered under warranty.
Keeping maintenance records is easy with the ‘Warranty and Service Information Guide’
It's important to document the maintenance of your vehicle. For your convenience to maintain records of service, the scheduled maintenance coupons are provided in the service coupon booklet. Every time you bring your vehicle in for scheduled maintenance, be sure to present this booklet and certify the work. Also record the date of service and mileage at the time of service. This will make record keeping easy and, should your vehicle ever require warranty coverage, you will have all the documentation to show you've properly maintained it.
Oils, Fluids and Flushing: In many cases, fluid discoloration is a normal operating characteristic by itself, and does not necessarily indicate a concern or that the fluid needs to be changed. However, discolored fluids that also show signs of overheating and/or foreign material contamination should be inspected immediately by a qualified expert such as the factory trained technicians at your Mahindra Authorised Dealer. Your vehicle's oils and fluids should be changed at the specified intervals or in conjunction with a repair.
Chemicals and Additives: Non-Mahindra approved chemicals or additives are not required for factory recommended maintenance. In fact, Mahindra recommends against the use of such additive products unless specifically recommended by Mahindra for a particular application.
Your vehicle is very sophisticated and built with multiple complex performance systems. Every manufacturer develops these systems using different specifications and performance features. That's why it's important to rely on your Mahindra Authorised Dealer to properly diagnose and repair your vehicle.
When planning your maintenance services, consider your Mahindra Authorised Dealer for all your vehicle's needs.
Get the most from your Service and Maintenance visits: Getting your vehicle serviced at an Mahindra Authorised Dealer adds great value to your vehicle in number of ways. Hence, it is recommended to service your vehicle at an Mahindra Authorised Dealer only.
Maintenance Interval: Mahindra establishes recommended maintenance intervals based upon engineering testing to determine the most appropriate mileage to perform the various maintenance services. This protects your vehicle at the lowest overall cost to you. Mahindra recommends that you do not deviate from the maintenance schedules presented in this Maintenance Schedule.
Vehicle Self Maintenance - General Precautions
•  Refer to relevant sections of the manual before starting
•  Set the parking brake
•  Block the wheels to prevent the vehicle from moving unexpectedly
•  Turn OFF the engine and remove the key
•  Stay clear of hot vehicle parts
•  Avoid repeated contact with fluids
•  Do not let fuel, coolant and other fluids spill over electrical and hot vehicle parts
•  Keep all open flames and other burning material like cigarettes away from the battery and all fuel-related parts
Do not start/run the engine when any engine/peripheral parts are removed.
14.2 Opening the Bonnet
The bonnet release lever is located in the driver side foot well area, below the instrument panel. To open the bonnet, follow the steps below;
1. Pull the bonnet release lever in the driver footwell to release the bonnet
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2. Lift the bonnet a little to access the safety latch holding the bonnet striker. This safety latch is located below the bonnet at the center, in the front end.
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3. Move the safety latch up and lift the bonnet to as much height as required to support the bonnet with the stay rod.
4. While lifting the bonnet, release the unhinged end of the stay rod from its lock clip, swing the rod upwards and insert its unhinged end in the slot below the already lifted bonnet
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5. Allow the bonnet to be supported by the stay rod
6. Do not apply any undue force on the bonnet when it is supported by the stay rod
Do not open the bonnet immediately after a drive; the engine compartment will be very hot.
Always double check to be sure that the bonnet is firmly latched before driving away. If it is not latched properly, the bonnet could open while the vehicle is being driven, causing a total loss of visibility, resulting in an accident.
Do not move the vehicle with the bonnet in the raised position, as vision is obstructed.
14.3 Closing the bonnet
1. Remove the stay rod supporting the bonnet by slightly lifting the bonnet
2. Slowly lower the bonnet, while swinging down the stay rod and locking its unhinged end in the lock clip
3. Bring the bonnet just a few inches above its fully closed position
4. Now, release the bonnet and allow it to fall by its own weight. This ensures that safety latch firmly locks the bonnet in its fully closed position

14.4 Identifying Components in the Engine Compartment
Graphic
A
Windshield Washer Reservoir
E
Dip stick
B
Brake/Clutch Fluid Reservoir
F
Power Steering Reservoir
C
Engine Oil Filling Cap
G
Coolant Recovery Tank
D
Radiator Cap
H
Battery
14.5 General Maintenance
Exercise extreme caution when the bonnet is open and engine is ON.
Listed below are the general maintenance items that should be performed frequently. In addition to checking the items listed below, if you notice any unusual noise, fluid leakages, smell or vibration, you should investigate the cause or take your vehicle to your Mahindra Authorised Dealer or a qualified service shop immediately.
Make these checks only with adequate ventilation if you intend to run the engine.
In the Engine Compartment
•  windshield washer fluid level
•  Engine coolant level
•  Battery condition
•  Brake/Clutch fluid level
•  Engine oil level
•  Power steering fluid level
•  Fluid leaks
•  Hoses, joints and pipes for any abnormalities
Inside the Vehicle
•  Lights
•  Warning lamps
•  Windshield wipe and wash
•  Steering wheel
•  Seats
•  Seat belts
•  Accelerator pedal
•  Brake pedal
•  Brakes
•  Parking brake
•  Gear lever shift mechanism
Outside the Vehicle
•  Lamps
•  Fluid leaks
•  Doors and engine bonnet latches
•  Tire inflation pressure
•  Tire surface/thread and wheel nuts
14.6 In the Engine Compartment
14.6.1 Fluid Leaks
Check the engine compartment and the underbody of the vehicle for any leaks. If you smell fuel vapor or notice any leak, have the cause found and corrected immediately.
14.6.2 Engine Oil
Engine oil has the primary functions of lubricating and cooling the inside of the engine. It plays a major role in maintaining the engine in proper working order. Therefore, it is essential to check the engine oil regularly.
14.6.3 Engine Oil Consumption
It is normal for engines to consume some engine oil during operation.
Causes of consumption in a normal engine are as follows;
•  Oil is used to lubricate pistons, piston rings and cylinders. Thin films of oil, left over when pistons move in cylinders, are sucked into the combustion chamber due to high negative pressure generated when the vehicle is decelerating. This oil gets burnt in the combustion chamber.
•  Oil is also used to lubricate the stems of intake valves. Some of this oil is sucked into the combustion chamber together with the intake air and is burnt there.
•  Engine oil consumption depends upon the viscosity and quality of the oil, and upon the conditions in which the vehicle is driven. Oil consumption will be more due to high speed driving and frequent acceleration and deceleration. A new engine may consume more oil since its pistons, piston rings and cylinder walls are not conditioned.
14.6.4 Checking/Topping the Engine Oil
•  Make sure the vehicle is on ground level
•  Turn the engine OFF and wait a few minutes for the oil to settle down into the oil sump
•  Apply the parking brake
•  Open the bonnet, use stay rod to support the bonnet. Protect yourself from engine heat
•  Locate and carefully remove the engine oil level dipstick
•  Wipe the dipstick with a clean cloth. Insert the dipstick fully, then remove it again
•  If the oil level is between “Min” and “Max” marks, the oil level is acceptable. DO NOT ADD OIL
•  If the oil level is below the Min mark, add enough oil through the oil filler neck to raise the level within the “Min” and “Max” marks. Wait for few minutes after every top up for the oil to settle down before checking the level.
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•  Oil levels above the “Max” mark may cause engine damage/poor performance.
•  Put the dipstick and the oil filler cap back and ensure it is fully/properly seated.
To avoid possible oil loss and injury due to hot blow-by gas, DO NOT operate the vehicle with the engine oil level dipstick and/or the engine oil filler cap removed.
Kindly refer the Warranty and Service Information Guide for Engine oil capacity and grade.
Draining/Changing of engine oil should always be done by an Mahindra Authorised Dealer.
14.6.5 Checking/Topping Engine Coolant Level
•  Park the vehicle on flat-horizontal surface. Keep the parking brake fully engaged. Shut-off the engine
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•  Wait till the engine cools down and hence coolant temperature comes down to normal room temperature
•  The coolant level should be between “MIN” and “MAX” marking provided on the coolant recovery tank
•  In case the coolant level is below the “MIN” marking, the coolant should be topped-up
•  The coolant should be filled till the level rises above the 'MIN' but remain below the “MAX” marking on the coolant recovery tank
•  However if the Coolant Recovery Tank is found to be near empty, it is recommended that the system be checked at an Mahindra Authorised Dealer
Never open the pressure cap when the engine is hot. Hot coolant may splash resulting in serious personal injury or severe burns by the erupting liquid.
Kindly refer the Warranty and Service Information Guide for Engine Coolant capacity and grade.
Top up only with recommended Ready To Use (RTU) coolants for ensuring performance, anti-freezing and corrosion protection. Do not add water directly. Mixing with other brand of coolants is not recommended and should be avoided.
Draining or changing of engine coolant should always be done by an Mahindra Authorised Dealer.
14.6.6 Checking/Topping Brake/Clutch Fluid
Graphic
The brake fluid level will drop slowly as the brakes wear, and will rise when the brake components are replaced. Fluid levels between the “MIN” and “MAX” lines are within the normal operating range; there is no need to add fluid. If the fluid levels are below the “MIN” mark, the performance of the system could be compromised. Top-up the recommended brake fluid till the “MAX” mark or contact an Mahindra Authorised Dealer immediately. Carefully clean the cap on the reservoir before you remove it and be sure no debris fall in the reservoir. Do not keep the reservoir open for longer than necessary to add brake fluid. Use only brake fluid that meets Mahindra specifications. Refer to ‘Maintenance Specifications and Capacities’ section.
Changing of brake fluid should always be done by an Mahindra Authorised Dealer.
14.6.7 Checking/Topping Power Steering Fluid (if equipped)
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The Power steering fluid level should be between the “MIN” and “MAX” lines during normal operating range; there is no need to add fluid. If the fluid level is below the “MIN” mark, the performance of the steering could be compromised; the steering effort could be harder. Top-up the recommended power steering fluid immediately
14.6.8 Windshield Washer Fluid Top-up
Top up both the front and rear (if equipped) windshield washer reservoirs as and when required.
Graphic
In very cold weather conditions, fill the reservoir with washer fluid premixed with anti-freeze.
If you operate your vehicle in temperatures below 4.5ºC, use washer fluid with anti-freeze protection. Failure to use washer fluid with anti-freeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident.
14.6.9 Windshield Washer Jet Adjustment
Graphic
Your vehicle has a adjustable washer jet in the front with a single nozzle on the cowl panel. The washer jet can be adjusted using a pin, for correct spray direction on the windshield. Always, adjust the washer jet to hit the middle of the windshield
14.6.10 Checking the Wiper Blades
Graphic
Lift the wiper arm from its position. Expose the blade lip for inspection. Clean the wiper blade lips with water applied with a soft sponge. If the wiper blade is not wiping the glass satisfactorily or is worn-out, cut, cracked or bulging get it replaced at an Mahindra Authorised Dealer.
14.6.11 Changing the Wiper Blade
1. Lift the arm and position the wiper blade at right angles to the wiper arm
2. Press the retaining clip in the opposite direction, disengage the wiper blade and pull it off the arm
Graphic
3. Hold the end of the rubber and pull until the tabs are free of the metal support
4. Carefully insert the new blade rubber. Then install the blade assembly in the reverse order of removal
To prevent damage to the windshield, don’t let the wiper arm slap down on to it.
14.7 Maintenance - Inside the Vehicle
Lights: Make sure the headlights, stop lights, tail lights, turn signal lights and other lights are all working. Check headlight aim.
Warning Messages and Lamps: Check all warning lamps appearing in the instrument cluster. Refer to the relevant sections in this manual for further details.
Seats: Check that all seat controls such as seat adjusters, seat back recliner, etc. operate smoothly and that all latches lock securely in any position. Check that the head restraints move up and down smoothly and that the locks hold securely in any latched position.
Seat Belts: Check that the seat belt system such as buckles, retractors and anchors operate properly and smoothly. Make sure the belt webbing is not cut, frayed, worn or damaged.
Accelerator Pedal: Check the pedal for smooth operation, uneven pedal effort or stickiness. Check the foot well and remove obstructions if any.
Brake/Clutch Pedal: Check the pedal for smooth operation and proper clearance. Check the foot well and remove obstructions if any.
14.8 Maintenance-Outside the Vehicle
The following checks should be carried out from time to time, unless otherwise specified.
Lamps: Check and ensure proper functioning of all exterior lamps.
Fluid Leaks: Check the engine compartment and the underbody of the vehicle for any leaks. If you smell fuel vapor or notice any leak, have the cause found and corrected immediately.
Doors and Engine bonnet: Check all doors and latches including the tailgate for proper functioning. Make sure the engine bonnet secondary latch secures the bonnet from opening when the primary latch is released.
Tyre Inflation Pressure: Check the tire pressure with a pressure gauge every week.
14.9 Battery
Your vehicle is equipped with a Mahindra authorised genuine battery. For longer, trouble-free operation, keep the top of the battery clean and dry. Also, make certain the battery cables are always tightly fastened to the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire brush. You can neutralize the acid with a solution of baking soda and water. To prevent corrosion, apply petroleum jelly to the battery terminals. Tighten loose terminals and hold down clamp nuts only enough to keep the battery firmly in place. Tightening excessively may damage the battery terminals.
Graphic
14.9.1 For Best Battery Service
•  Keep the battery securely mounted
•  Keep the battery top clean and dry
•  Keep the terminals and connections clean, tight and coated with petroleum jelly or terminal grease
•  Rinse any spilled electrolyte from the battery immediately with a solution of water and baking soda
If the vehicle is not going to be used for an extended time, disconnect the battery cables.
Do not disconnect battery terminals while the engine is running. This will adversely affect all electronic controllers.
While removing the battery, always disconnect the negative terminal first. And while installing the battery, ensure the negative terminal is connected last.
It is recommended that the negative battery cable terminal be disconnected from the battery if you plan to store your vehicle for an extended period of time. This will minimize the discharge of your battery during storage.
Battery fluid is a corrosive acid solution; do not allow battery acid to contact eyes, skin or clothing. Don't lean over battery when attaching clamps or allow the clamps to touch each other. If acid splashes in the eyes or on the skin, flush contaminated area immediately with large quantities of water.
A battery generates hydrogen gas which is flammable and explosive. Keep any flame or spark away from the vent holes.
Keep batteries out of reach of children. Battery posts, terminals and related accessories contain lead and lead components. Wash hands after handling batteries.
“Disconnect NEGATIVE terminal of the vehicle battery while doing Arc welding on your vehicle. This is to avoid damage of electronic components in the vehicle.”
If the battery has been disconnected or a new battery has been installed, the clock and the preset radio stations must be reset once the battery is reconnected.
Always dispose of automotive batteries in a responsible manner. Follow your local state standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries.
The replacement battery must meet the specification of the originally fitted battery.
14.9.2 Checking the Electrolyte Level
Check the electrolyte level and specific gravity at intervals of three months. Check all the six cells for proper electrolyte levels. If the level is below the lower marker, add distilled water until the level reaches the upper marker.
Adding distilled water;
•  Remove the vent plugs
•  Add distilled water to all the cells that require the fluid and secure the plugs properly
14.10 Appearance Care and Protection
14.10.1 Washing the Exterior
•  Wash your vehicle regularly with cool or lukewarm water and a neutral pH soap
•  Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces
•  Never wash a vehicle that is ‘hot to the touch’ or during exposure to strong, direct sunlight
•  Always use a clean sponge or car wash mitt with plenty of water for best results
•  Dry the vehicle with a chamois or soft terry cloth towel in order to eliminate water spotting
•  It is especially important to wash the vehicle regularly during the winter months, as dirt and road salt are difficult to remove and cause damage to the vehicle
•  Immediately remove items such as diesel fuel, bird droppings and insect deposits; they can cause damage to the vehicle's paint work and trim over time
14.10.2 Engine Compartment
Graphic
Do not wash the engine or engine compartment with pressurized water.
14.10.3 Windows and Wiper Blades
The front windshield, side windows and the wiper blades should be cleaned regularly. If the wipers do not wipe properly, substances on the vehicle's glass or the wiper blades may be the cause. These may include hot wax treatments used by commercial car washes, water repellent coatings, tree sap, or other organic contamination; these contaminants may cause squeaking or chatter noise from the blades, and streaking and smearing of the windshield.
To clean these items follow these tips;
•  The windshield, rear windows and side windows may be cleaned with a non-abrasive cleaner such as Clear Spray Glass Cleaner, available at your Mahindra Authorised Dealer.
•  The wiper blades can be cleaned with alcohol or Premium Windshield Washer Concentrate, available at your Mahindra Authorised Dealer. This washer fluid contains a special solution in addition to alcohol which helps remove the hot wax deposited on the wiper blade and windshield. Be sure to replace wiper blades when they appear worn or do not function properly.
•  Do not use abrasives, as they may cause scratches.
•  Do not use fuel, kerosene, or paint thinner to clean any glass parts.
If you cannot remove those streaks after cleaning with the glass cleaner or if the wipers chatter and move in a jerky motion, clean the outer surface of the windshield and the wiper blades using a sponge or soft cloth with a neutral detergent or mild-abrasive cleaning solution. After cleaning, rinse the windshield and wiper blades with clean water. The windshield is clean if beads do not form when you rinse the windshield with water.
Do not use sharp objects, such as a razor blade, to remove decals, as it may cause damage to the glass.
14.10.4 Instrument Panel/Interior Trim and Cluster Lens
Use only soft microfiber, dry cloth to clean the Instrument Panel/Interior Trim
Clean the instrument panel, interior trim areas and cluster lens with neutral PH soap and water using soft microfiber / cotton cloth / sponge, then with a clean and dry white cotton cloth; you may also use Dash and Vinyl Cleaner on the instrument panel and interior trim areas.
•  Avoid cleaners or polishes that increase the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection
•  Do not use household or glass cleaners as these may damage the finish of the instrument panel, interior trim and cluster lens
If a staining liquid like coffee/juice has been spilled on the instrument panel or on the interior trim surfaces, clean as follows;
•  Wipe up spilled liquid using a clean white cotton cloth
•  Apply Vinyl Cleaner to the wiped area and spread around evenly
•  Apply cleaner to a clean white cotton cloth and press the cloth onto the soiled area and allow this to set in at room temperature for 30 minutes
•  Remove the soaked cloth, and if it is not soiled badly, use this cloth to clean the area with a rubbing motion for 60 seconds
•  Following this, wipe area dry with a clean white cotton cloth
Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel.
14.10.5 Interior Maintenance
For fabric, carpets, cloth seats, safety belts and seats:
•  Remove dust and loose dirt with a vacuum cleaner
•  Remove light stains and soil with carpet and upholstery cleaner
•  If grease or tar is present on the material, spot-clean the area first with a stain remover
•  Do not use household cleaning products or glass cleaners, which can stain and discolor the fabric and affect the flame retardant abilities of the seat materials
•  Do not use cleaning solvents, bleach or dye on the vehicle's safety belts, as these actions may weaken the belt webbing.
14.10.6 Underbody
Flush the complete underside of your vehicle frequently. Keep body and door drain holes free from packed dirt. You can also use an anti-corrosion spray for the underbody to avoid rusting and corrosion especially for vehicles in coastal places.
14.11 Vehicle Storage
If you are leaving your vehicle for more than 2 weeks you may want to take stpng to protect your battery. Disconnect the negative cable from the battery. Anytime you store your vehicle, or keep it out of service (i.e. vacation) for two weeks or more, run the air conditioning system at idle for about five minutes in the fresh air mode and high blower speed setting. This will ensure adequate system lubrication to minimize the possibility of compressor damage when the system is started again.
It is recommended storing the vehicle in a covered, clean, dry, well leveled, ventilated and closed place.
14.12 Winter Care
14.12.1 Dealing With Ice
Make sure you have window ice scrapers and de-icers for the locks. When you're stuck, having a small shovel is useful to dig out of the snow. The weight of a bag of sand in the trunk will give added traction in rear-wheel drive vehicles and can be used to sprinkle on the snow and ice to gain better traction. And don't forget personal protection such as a warm coat, hat, gloves and a blanket, in case you get stuck in a storm.
14.12.2 Keep Enough Fuel in the Tank
Never let the fuel level in the tank drop below the half-full mark. A sudden storm with unexpected heavy rains could leave you stranded for hours. Having adequate fuel supply will allow you to idle the engine from time to time to keep warm.
Do not;
•  Tap the ice on the window to crack it or chip it for a good place to start scraping. You could end up cracking more than the ice and end up with a cracked or shattered windshield/ window
•  Pour warm or hot water on the windshield to melt ice. This will crack your windshield
14.12.3 During Winter Storage
Start the engine occasionally, here are a few pointers to keep in mind;
•  Run it in a well ventilated area. Carbon monoxide can build up quickly
•  Run for a minimum of 20 minutes to allow the engine to come up to the normal operating temperature. This will allow the oil to circulate and will also open up the thermostat so that your radiator anti-freeze circulates as well
•  Start up the air conditioner and/or heater and run both for 10 minutes or so. Again, circulating fluids is essential for good life of the system
•  If your vehicle has power steering, you may want to turn the wheels a few times to keep the fluids flowing
14.12.4 Engine
Check all hoses and wires to make sure everything is in good condition and replace any that need to be. The last thing to do is to make sure the internal components of the engine remain lubricated and don't corrode.
If the engine is being started after a very long period of non-use, warm up the engine at an idle speed for 2-3 minutes before driving the vehicle.
14.13 Bulb Replacements
14.13.1 Head Lamp Bulb Replacement
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The head lamp bulb can be replaced without removing the head lamp assembly from the vehicle.
Follow the below steps to replace the head lamp bulb;
•  Ensure ignition is switched OFF
•  Press and remove the wiring connector from head lamp bulb
•  Remove rear dust cover from the head lamp
•  Remove the bulb from the head lamp by unlocking the wire clamp
•  Insert the new bulb (of the same wattage), and follow the reverse procedure to assemble the bulb in the head lamp
•  Clamp the bulb assembly by wire clamp properly
•  Follow the reverse procedure for installing the dust cover
Do not touch the new bulb with your fingers. Oil contamination will severely shorten bulb life. If the bulb comes in contact with any oily surface, clean the bulb with rubbing alcohol.
To avoid burn injuries, do not replace the light bulbs when they are hot. Halogen bulbs have pressurized gas inside and are to be handled with special care. Mishandling it may cause the bulb to burst or shatter. Hold the bulb with its metal/plastic holder/base and do not touch the glass part with bare hands.
Using bulbs with units of higher output capacity/wattage is illegal and may damage your vehicle’s electrical system.
Replacement bulbs must meet the specification of originally fitted bulbs.
14.14 Scheduled Maintenance
The scheduled maintenance jobs listed in the ‘Scheduled Maintenance Chart’ are those required to be carried out at regular predetermined intervals.
To make sure that your vehicle runs efficiently all the time, follow the maintenance schedule. The service interval for the scheduled maintenance is determined by the odometer reading. Take your vehicle to an Mahindra Authorised Service Station only. Trained technicians and genuine Mahindra parts at Mahindra Authorized service stations are best for your vehicle. They will perform all the scheduled maintenance jobs reliably and economically. Inadequate, incomplete and insufficient servicing may result in problems.
The owner should retain records/documents that proper maintenance has been performed as prescribed.